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BR 12014.9

 

BRITISH RAILWAYS BOARD

 

OFFICE OF THE

DIRECTOR OF MECHANICAL & ELECTRICAL ENGINEERING

RAILWAY TECHNICAL CENTRE

DERBY .

 

 

 

 

 

 

 

 

 

 

 

STANDARD EXAMINATION

SCHEDULES (TRACTION)

 

 

 

 

 

 

CLASS 40 LOCOMOTIVES

 

 

 

 

 

 

ISSUE 3

JULY 1981

 


 

 

 

 

BR 12014/9

 

Director of Mechanical & Electrical Engineering

British Rail HQ

Railway Technical Centre

Derby

TFR 171-172-402 (AJB)

 

STANDARD EXAMINATION

 

SCHEDULES (TRACTION)

 

CLASS 40 LOCOMOTIVES

 

Changes have been made to the examination requirements of Class 40 locomotives and the index and examination summaries have been revised to show the changes listed below:-

 

A Examination

587A New job

617A Deleted

592A Deleted

641A Deleted

594A Deleted

 

617A Deleted

B Examination

641A New job

333A Deleted by 337A

642A (Lifeguards) Deleted

364A Deleted

642A New job (brake hanger slides)

617A Deleted

668A New job

641A New job

673A Deleted

642A New job

804A Deleted

 

820A Deleted

 

854A replaced by 853A

C Examination

 

105A Deleted

E Examination

129A Deleted

110A Deleted

198A Deleted

127A Deleted, Replaced by 126A

323A replaced by 324A

154A Deleted

332A Deleted

173A Previously omitted

333A and 334A combined

179A Deleted

383A Deleted

332A Deleted

385A Deleted

333A and 334A combined

391A replaced by 396A

335A Deleted

531A New job

336A Deleted

587A New job

346A Deleted

591A Deleted

531A New job

592A Deleted

543A Deleted

594A Deleted

587A New job

617A Deleted

592A Deleted

622A Deleted

594A Deleted

623A Deleted

617A Deleted

641A New job

641A New job

642A (Life guards) Deleted

642A (lifeguards) Deleted

642A New job (brake hanger slides)

642A New job (brake hanger slides)

668A New job

668A New job

814A Deleted

804A Deleted

820A Deleted

808A replaced by 806A

 

 

D Examination

 

110A Deleted

Director of mechanical & Electrical

Engineering

British Railways Board

173A Previously omitted

179A Deleted

332A Deleted

333A and 334A combined

JULY 1981

335A Deleted

 

531A New job

 

 

 

 

 

 

 


 

 

 

 

 

 

 

 

EXAMINATION JOBS INDEX

 

 

 


 

 

 

 

 

 

ISSUE 3

BR 12014/9

 

STANDARD EXAMINATION

 

 

SCHEDULES

 

 

CLASS 40 LOCOMOTIVES

 

 

 

This issue replaces schedule BR 12014/9, Issue 1 for locomotive of

Class 40 and should be implemented immediately.

 

•  Standard instructions applicable to all examinations.

 

•  General index of jobs applicable to each examination.

 

•  Examination summaries.

 

Job descriptions are contained in BR 12013/2 “Standard Examination Job

Descriptions”.

 

 

 

 

 

 

 

CHIEF MECHANICAL & ELECTRICAL ENGINEER

BRITISH RAILWAYS BOARD

JULY 1981

 


 

 

 

 

BR12012/9

ISSUE 3 (ii)

 

 

CLASS 40 LOCOMOTIVES

 

STANDARD INSTRUCTIONS APPLICABLE TO ALL EXAMINATIONS

 

•  The examinations in this book must be carried out in the sequence and at the periodicities set by the TOPS Maintenance Scales applicable to the Class.

 

  1. Before any examination is started all safety precautions must be carried out in accordance with those contained in BR 12013/2 “Standard Examinations Job Descriptions” and all Regional and Depot instructions.

 

  1. Before any examinations are carried out the locomotive repair book must be checked by the authorised person. Repair work may only be deferred in accordance with Engineering Instruction G19.

 

  1. The authorised person must be satisfied that the examination and repairs have been satisfactorily completed and sign the relevant examination and/or repair document before the locomotive is returned to service.

 

  1. Defects which become apparent during examinations must be rectified, unless deferred in accordance with Engineering Instruction G19.

 

  1. Records of examinations and repairs for each locomotive must be kept at the depot of allocation for maintenance or the records office.

 

  1. The jobs listed in the “Examination Summaries” contained in this schedule apply to all the relevant components on the locomotive where there is more than one.

 

 

 

 

 


 

 

 

ISSUE 3 (iii) BR.12014/9

 

CLASS 40

 

All examination jobs applicable to Class 40 locomotives are listed in this index. The asterisks that the job is to be done at the examination specified at the head of the column. Exceptions are indicated in the “Applicable to” column of each Examination Summary.

 

SECTION 1 ENGINE (INCLUDING FUEL AND COOLANT SYSTEMS)

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Camshaft timing chain tension check

109A

 

 

 

 

*

*

Coolant header tank low water level switch test

136A

 

 

 

 

 

*

Coolant level check

121A

*

*

 

 

 

 

Coolant sample and level check

122A

 

 

*

*

*

*

Engine fuel control linkage check, cleaning and lubrication

105A

 

 

 

 

*

*

Engine idling speed check

108A

 

 

 

 

*

*

Engine lubricating oil filter (Vokes type) cleaning

160A

 

 

 

 

 

*

Engine lubricating oil level check

102A

 

*

 

 

 

 

Engine lubrication oil sample and level check

103A

 

*

 

 

 

 

Engine lubrication oil sample (including Chemist's sample) and level check

104A

 

 

 

*

*

*

Engine lubrication oil strainer (delivery side of pump) cleaning

159A

 

 

 

 

 

*

Engine lubrication oil strainer (suction side of pump ) cleaning

157A

 

 

 

 

 

*

Engine running check

101A

 

*

*

*

*

*

Engine valve gear and springs and fuel pump examination

111A

 

 

 

 

*

 

Engine valve gear and springs and fuel pump examination and injector change

112A

 

 

 

 

 

 

Fuel filter (delivery side of pump) draining casing cleaning and element renewal)

175A

 

 

 

 

*

 

Fuel filter (suction side of pump) draining, element cleaning and examination

173A

 

 

 

*

*

*

Radiator element cleaning

123A

 

 

 

*

*

*

Radiator fan drive shaft coupling examination

145A

 

 

 

 

*

*

Radiator fan drive shaft lubrication

143A

 

 

 

 

*

*

Radiator fan gearbox oil level checks

126A

 

 

*

*

*

*

Radiator fan hub lubrication

144A

 

 

 

 

*

*

Radiator header tank and gauge glass cleaning

132A

 

 

 

 

 

*

Radiator leakage check

128A

 

 

 

*

*

*

Radiator shutter linkage lubrication and operational test

129A

 

 

 

 

*

*

Refuelling

171A

*

*

*

*

*

*

Turbo-charger air intake filters change

198A

 

 

 

 

*

*

Turbo-charger examination and oil change

192A

 

 

 

*

*

*

Turbo-charger impeller blades cleaning

194A

 

 

 

*

*

*

Turbo-charger labyrinth air supply check

193A

 

 

 

 

*

*

Turbo-charger oil level check

191A

 

*

*

 

 

 

Turbo-charger run down check

197A

 

 

 

 

*

*

 


 

ISSUE 3 (iv) BR.12014/9

 

 

CLASS 40

SECTION 2 TRANSMISSION

 

There are no items in this section applicable to Class 40 locomotives.

 

SECTION 3 BRAKE SYSTEMS

 

 

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Air admission valve filter cleaning

386A

 

 

 

*

*

*

Air and vacuum brake test

301A

 

 

*

*

*

*

Air brake pipe pressure test

362A

 

 

*

*

*

*

Air brake pipe cab gauge calibration

361A

 

 

 

*

*

*

Air hosepipe dummy coupling check

396A

 

*

*

*

 

 

Air hosepipe examination

391A

 

 

 

*

*

*

Air hosepipe coupling examination

392A

 

 

 

*

*

*

Air hosepipe isolating cock check

393A

 

 

 

*

*

*

Air reservoir drain valve cleaning and test

324A

 

 

 

*

*

*

Air system blowing down

326A

 

*

*

*

*

*

Air and brake system leakage check

351A

 

 

 

 

*

*

Air system safety valve test

352A

 

 

 

 

*

*

Air/vacuum relay valve (AV-2) cleaning

365A

 

 

 

 

*

*

Air/vacuum relay valve isolating cock check

367A

 

 

 

 

 

*

AWS receiver examination and cable check

333A

 

 

 

*

*

*

AWS receiver security check

337A

 

 

*

 

 

 

AWS test

331A

 

 

*

*

*

*

Brake gear and brake block visual check

316A

 

*

*

*

*

*

Compressor governor strainer cleaning

358A

 

 

 

 

 

*

Compressor governor test

374A

 

 

 

 

*

*

Drivers automatic air brake valve overcharge timing test

363A

 

 

*

*

*

*

Drivers brake valve cleaning

314A

 

 

 

 

*

*

Drivers safety device brake application timing test

347A

 

 

 

*

*

*

Drivers safety device test

343A

 

 

*

 

 

 

Drivers safety device test and holdover buttons check

344A

 

 

 

*

*

*

Duplex check valve test

353A

 

 

 

 

*

*

Exhauster line filter and filter case cleaning

383A

 

 

 

 

*

*

Handbrake chain tension check

308A

 

 

 

 

 

*

Handbrake mechanism lubrication

307A

 

 

 

*

*

*

Handbrake operational check

306A

 

 

*

*

*

*

Low main reservoir protection device test

371A

 

 

 

 

*

*

Main reservoir pipe pressure test

364A

 

 

 

*

*

*

Slack adjuster lubrication

311A

 

 

 

 

*

*

Slack adjuster operation check

313A

 

 

 

*

*

*

Slack adjuster parts examination

319A

 

 

*

*

*

*

Slack adjuster visual check

309A

 

*

*

 

 

 

Straight air brake test

302A

 

*

*

*

*

*

Vacuum cab gauge calibration

381A

 

 

 

*

*

*

Vacuum leakage and exhauster efficiency test

382A

 

 

 

*

*

*

Vacuum limit valve strainer cleaning

385A

 

 

 

 

*

*

Vacuum hosepipe dummy coupling check

396A

 

*

*

*

 

 

Vacuum hosepipe examination

391A

 

 

 

 

*

*

Vacuum hosepipe coupling examination

392A

 

 

 

*

*

*

 

 

 

 

 


 

ISSUE 3 (v) BR.12014/9

 

CLASS 40

 

SECTION 4 ELECTRICAL MACHINE (MECHANICAL & ELECTRICAL PARTS)

 

 

 

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Auxiliary generator visual examination and brush length check

402A

 

 

 

*

*

*

Blower motor armature bearings lubrication

406A

 

 

 

 

 

*

Blower motor visual examination and brush length check

402A

 

 

 

*

*

*

Compressor air intake felt strainer cleaning/change

438A

 

 

 

 

*

*

Compressor air intake hair strainer cleaning/change

437A

 

 

 

 

*

*

Compressor air intake oil bath cleaning

439A

 

 

 

 

*

*

Compressor inter-cooler draining

435A

 

 

 

*

*

*

Compressor motor armature bearings lubrication

406A

 

 

 

 

 

*

Compressor motor visual examination

403A

 

 

 

*

 

 

Compressor motor visual examination and brush length check

404A

 

 

 

 

*

*

Compressor oil change and filter change

432A

 

 

 

 

 

*

Compressor oil level check

431A

 

*

*

*

*

*

Exhauster motor armature bearing lubrication

406A

 

 

 

 

 

*

Exhauster motor visual examination

403A

 

 

 

*

 

 

Exhauster motor visual examination and brush length check

404A

 

 

 

 

*

*

Exhauster oil level check

461A

 

*

*

*

*

*

Fuel pump motor visual examination

403A

 

 

 

*

 

 

Fuel pump motor visual examination and brush length check

404A

 

 

 

 

*

*

Lubricating oil priming pump motor visual examination

403A

 

 

 

*

 

 

Lubricating oil priming pump motor visual examination and brush length check

404A

 

 

 

 

*

*

Main generator armature bearings lubrication

405A

 

 

 

 

 

*

Main generator visual examination and brush length check

402A

 

 

 

*

*

*

Torque regulator motor visual examination

403A

 

 

 

*

 

 

Torque regulator motor visual examination and brush length check

404A

 

 

 

 

*

*

Traction motor armature bearings lubrication

406A

 

 

 

 

 

*

Traction motor bellows check

425A

 

 

 

 

*

*

Traction motor cables check

426A

 

 

 

 

*

*

Traction motor gearcase bolts check

422A

 

 

 

*

*

*

Traction motor gearcase seals check

423A

 

 

 

*

*

*

Traction motor gearcase lubrication level check

424A

 

 

 

*

*

*

Traction motor suspension bearings lubrication

413A

 

 

*

*

*

*

Traction motor visual examination and brush length check

402A

 

 

 

*

*

*

 

 


 

 

ISSUE 3 (vi) BR.12014/9

 

 

CLASS 40

 

 

SECTION 5 BATTERIES AND CONTROL EQUPIMENT

 

 

 

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Battery connections greasing

516A

 

 

 

 

*

*

Battery equalising charge

515A

 

 

 

 

*

*

Battery examination

512A

 

 

*

*

*

*

Contactor (except traction motor) examination

578A

 

 

 

 

*

*

Control air pressure check

546A

 

 

 

*

*

*

Control cubicle terminal bars cleaning

548A

 

 

 

 

 

*

EP magnet valve test

577A

 

 

 

 

 

*

Governor relay contacts examination

587A

 

 

 

*

*

*

Lighting check

591A

 

 

 

 

*

*

Load regulator contacts and clutch check

531A

 

 

 

*

*

*

Multiple control jumper examination

562A

 

 

 

 

*

*

Spare fuses check

593A

 

 

*

*

*

*

Torque regulator gearbox oil level check

521A

 

 

 

 

*

*

Traction motor contactor visual examination

574A

 

 

 

*

*

*

 

 


 

ISSUE 3 (vii) BR.12014/9

 

 

CLASS 40

 

SECTION 6 BODY, BOGIES AND UNDERFRAME

 

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Axlebox lubrication

637A

 

 

 

 

*

*

Bodyside filters changing

611A

 

 

 

*

*

*

Bodyside oil and water drainpipe draining and cleaning

674A

 

*

*

*

*

*

Bogie and underframe cleaning

612A

 

 

 

*

*

*

Bogie brake hanger pins examination

641A

 

*

*

*

*

*

Bogie brake hanger slides lubrication

642A

 

 

*

*

*

*

Bogie examination and lubrication

633A

 

 

*

*

*

*

Bogie fractures and examination

644A

 

 

*

*

*

*

Bogie pony truck examination and lubrication

634A

 

 

*

*

*

*

Buffer examination and lubrication

625A

 

 

 

*

*

*

Buffer visual check

624A

 

 

*

 

 

 

Buffer visual check and lubrication

629A

 

 

 

*

 

 

Cab sliding or drop window check

606A

 

 

 

 

*

*

Door locks and hinges lubrication

603A

 

 

 

 

*

*

Doors and roof hatches security check

605A

 

*

*

*

*

*

Doors, roof hatches and grilles examination

602a

 

 

 

 

*

*

Drawgear examination

622A

 

 

 

 

*

*

Drawgear lubrication

627A

 

 

 

*

*

*

Drip trays and waste oil tanks drainage

666A

 

*

*

*

*

*

Central examination of body, bogies and underframe

601A

 

*

 

 

 

 

Central examination of body and underframe

618A

 

 

*

*

*

*

High visibility panel cleaning

620A

*

*

*

*

*

*

Internal cleaning

661A

 

 

*

*

*

*

Internal (nose end) cleaning

663A

 

 

*

*

*

*

Internal tidiness

664A

 

*

*

*

*

*

Lighting fitting cleaning

668A

 

 

 

*

*

*

Marker/headlight glass external cleaning

609A

*

*

*

*

*

*

Roof hatch safety chains examination

604A

 

 

 

*

*

*

Sandbox refilling

607A

 

*

*

*

*

*

Sanding gear test

608A

 

 

*

*

*

*

Scotches and securing clips examination

653A

 

 

*

*

*

*

Screw coupling examination

623A

 

 

 

 

*

*

Screw coupling lubrication

628A

 

 

 

*

*

*

Toilet and wash basin tank refilling

671A

 

*

*

*

*

*

Toilet cleaning

672A

 

*

*

*

*

*

Tyre gauging

640A

 

 

 

*

*

*

Warning flashing check

616A

 

 

*

*

*

*

Wheels and tyres examination

632A

 

 

*

*

*

*

Wheels and tyres visual check

631A

 

*

 

 

 

 

Windscreen external cleaning

613A

*

*

*

*

*

*

Windscreen washer bottle refilling and check

614A

 

*

*

*

*

*

Windscreen wiper test

615A

 

*

*

*

*

*

 

 


 

 

 

 

ISSUE 3 (viii) BR.12014/9

 

 

CLASS 40

 

SECTION 7 FIRE PROTECTION AND EMERGENCY EQUIPMENT

 

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Actuating head examination and lubrication

764A

 

 

 

 

*

*

CO2 fixed extinguishers liquid level check

751A

 

 

 

 

*

*

Detonator and flag case contents check

722A

 

 

 

 

*

*

Heat detector test

766A

 

 

 

 

 

*

Portable fire extinguisher examination

702A

 

 

*

*

 

 

Portable fire extinguisher examination and weight check

703A

 

 

 

 

*

*

Pull handle and cable guides and rollers lubrication

774A

 

 

 

 

 

*

Pull handle and cable operation check

772A

 

 

 

 

*

*

Track circuit operating examination

721A

 

 

 

 

 

*

 

 


 

 

 

ISSUE 3 (ix) BR.12014/9

 

 

CLASS 40

 

SECTION 8 TRAIN HEATING BOILER

 

These jobs do not apply to locomotives without a train heating boiler or officially isolated

 

JOBS APPLICABLE TO ALL LOCOMOTIVES WITH TRAIN HEATING BOILERS IN USE

 

 

 

 

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Boiler fuel tank refilling

801A

*

*

*

*

*

*

Boiler water tank refilling

802A

*

*

*

*

*

*

Steam heating hosepipe, coupling and cock examination

806A

 

 

 

*

*

*

Steam heating hosepipe dummy coupling check

807A

 

*

*

 

 

 

 

JOBS APPLICABLE TO STONES BOILERS IN USE

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Air intake bellows check

820A

 

 

 

 

 

*

Belt drive and guard examination

811A

 

 

*

*

*

*

Boiler fault lights, electrical cables and control gear check

815A

 

 

 

*

*

*

Boiler high voltage warning notice check

810A

 

 

*

*

*

*

Boiler steam pressure gauge check

813A

 

 

 

 

*

*

Boiler steaming test

819A

*

 

 

 

 

 

Coil, refractory fire pot and stabilising cone examination

858A

 

 

*

*

*

*

Coil soot blowing

857A

 

 

*

*

*

*

Converter slip rings cleaning

817A

 

 

 

*

*

*

Damper bearing and linkage examination, cleaning and lubrication

872A

 

 

 

*

*

*

Fan bearings and jockey pulling bearings lubrication

871A

 

 

*

*

*

*

Feed water strainer cleaning

805A

 

 

*

*

*

*

Fuel line filter cleaning

860A

 

 

 

*

*

*

Fuel suction filter cleaning

859A

 

 

 

*

*

*

Fuel spray head nozzle and electrode cleaning

855A

 

 

*

*

*

*

Ignition transformer identity check

856A

 

 

*

*

*

*

Motor brush gear check

816A

 

 

 

*

*

*

Motor/converter bearings lubrication

818A

 

 

 

 

 

*

Overload relay dashpot oil level check

873A

 

 

 

*

*

*

Safety valve test

870A

 

 

 

 

*

*

Self-cleaning fuel filter rotating

812A

 

 

*

*

 

 

Spray head air line filter cleaning

869A

 

 

 

*

*

*

Steam temperature limit control check

875A

 

 

 

*

*

*

Stones boiler acid descaling

866A

 

 

*

*

*

*

Stones boiler cyclic test

852A

 

*

*

 

 

 

Stones boiler mechanical parts examination

874A

 

 

 

 

*

*

Stones boiler steaming and emergency shut-down switches test

853A

 

 

 

*

*

 

Stones boiler steaming and emergency shut-down switches test and water return flow check

854A

 

 

 

 

 

*

Water by-pass regulator clearance check

865A

 

 

 

*

*

*

Water pump crankcase oil change

862A

 

 

 

 

 

*

Water pump crankcase oil level check

861A

 

 

*

*

*

 

Water suction pipes joints check

814A

 

 

 

 

*

*

 

 

 

 


 

 

ISSUE 3 (x) BR.12014/9

 

 

CLASS 40

 

 

SECTION 8 TRAIN HEATING BOILER (Cont`d)

 

JOBS APPLICABLE TO CLAYTON BOILERS IN USE

 

 

 

EXAMINATION

 

 

FP

A

B

C

D

E

Accumulator water gauge and test cock cleaning

892A

 

 

 

*

*

*

Air damper cover plate check

897A

 

 

 

*

*

*

Air intake bellows check

820A

 

 

 

 

 

*

Automatic air damper examination

898A

 

 

 

*

*

*

Belt drive examination

811A

 

 

 

*

*

*

Blower blades and trunking examination

899A

 

 

 

*

*

*

Boiler fault lights, electrical cables and control gear check

815A

 

 

 

*

*

*

Boiler high voltage warning notice check

810A

 

 

*

*

*

*

Boiler steam pressure gauges check

813A

 

 

 

 

*

*

Boiler steaming test

819A

*

 

 

 

 

 

Burner manifold, electrodes and coil unit examination and adjustments

881A

 

 

*

*

*

*

Clayton boiler acid descaling

895A

 

 

 

*

*

*

Clayton boiler cyclic test

878A

 

*

*

 

 

 

Clayton boiler steaming and emergency shut-down switches test

879A

 

 

 

*

*

*

Converter slip-rings cleaning

817A

 

 

 

*

*

*

Feed water strainer cleaning

805A

 

 

 

*

*

*

High pressure fuel filter cleaning

886A

 

 

 

*

*

*

Low pressure filter cleaning

885A

 

 

 

*

*

*

Motor brush gear check

816A

 

 

 

*

*

*

Motor/converter bearings lubrication

818A

 

 

 

 

 

*

Photo-electric cell glass cleaning

880A

 

*

*

*

*

*

Priming valves cleaning

894A

 

 

 

*

*

*

Safety valve test

896A

 

 

 

 

*

*

Self-cleaning fuel filter rotating

812A

 

 

 

 

 

 

Thermal band switch cover plate

897A

 

 

 

 

 

 

Thermal band switch test

 

 

 

 

 

 

 

Water circulating(flow) sensing probes cleaning

884A

 

 

 

 

 

 

Water level control probes cleaning

883A

 

 

 

 

 

 

Water pump auxiliary drive shaft bearing lubrication

890A

 

 

 

 

 

 

Water pump valves and check valve cleaning

893A

 

 

 

 

 

 

Water pump crankcase oil change

888A

 

 

 

 

 

 

Water pump crankcase oil level check

887A

 

 

 

 

 

 

Water pump flexible drive examination

889A

 

 

 

 

 

 

Water suction pipe joints check

814A

 

 

 

 

 

 

Water transfer pump test

891A

 

 

 

 

 

 

 

 

 

 

 


 

 

EXAMINATION SUMMARIES

 

 

 

 


 

 

 

 

ISSUE 3 CLASS 40 BR.12014/9

 

FP EXAM

 

 

Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.

 

Job No

Job Title

Applicable to

Safety Condition

121A

Coolant level check

-

1

171A

Refuelling

-

1 or 2

609A

Marker/headlight glass external cleaning

-

1

613A

Windscreen external cleaning

-

1

620A

High visibility panel cleaning

WR only

1

801A

Boiler fuel tank refuelling

@

1 or 2

802A

Boiler water tank refuelling

@

1 or 2

819A

Boiler steaming test

@

3

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ = Locomotives with operational boilers only

 

 


 

 

 

 

ISSUE 3 CLASS 40 BR.12014/9

 

A EXAM

 

 

Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.

 

Job No

Job Title

Applicable to

Safety Condition

101A

Engine running check

-

2

102A

Engine lubricating oil level check

-

1

121A

Coolant level check

-

1

171A

Refuelling

-

1 or 2

191A

Turbo-charger oil level check

-

1

302A

Straight air brake test

-

3

309A

Slack adjuster visual check

-

3

316A

Brake gear and brake blocks visual check

-

1

326A

Air system blowing down

-

3

396A

Air hosepipe dummy coupling check

-

1

396A

Vacuum hosepipe dummy coupling check

-

1

431A

Compressor oil level check

-

1

461A

Exhauster oil level check

-

1

601A

General examination of body, bogies and underframe

-

1

605A

Doors and roof hatches security check

-

1

607A

Sandbox refilling

-

1 or 2

609A

Marker/headlight glass external cleaning

-

1

613A

Windscreen external cleaning

-

1

614A

Windscreen washer bottle refilling and check

-

1 or 2

615A

Windscreen wiper test

-

1 or 2

620A

High visibility panel cleaning

-

1

629A

Buffer visual check

-

1

631A

Wheels and tyres visual check

-

1

641A

Bogie brake hanger pins examination

-

1

664A

Internal tidiness

-

1

666A

Drip trays and waste oil tanks drainage

-

1

671A

Toilet and washbasin tank refilling

-

1

672A

Toilet cleaning

-

1

674A

Bodyside oil and water drain pipes draining and cleaning

-

1 or 2

801A

Boiler fuel tank refilling

@

1 or 2

802A

Boiler water tank refilling

@

1 or 2

807A

Steam heating hose dummy coupling check

Where fitted

1

 

STONES BOILER ONLY

 

 

812A

Boiler self-cleaning fuel filter rotating

@

1 or 2

852A

Stones boiler cyclic test

@

3

 

CLAYTON BOILER ONLY

 

 

812A

Boiler self-cleaning fuel filter rotating

@

1 or 2

878A

Clayton boiler cyclic test

@

3

880A

Photo-electric cell glass cleaning

@

1

887A

Water pump crankcase oil level check

@

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ = Locomotives with operational boilers only

 

 


 

 

 

CLASS 40 BR.12014/9

 

B EXAM/1

 

Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.

 

Job No

Job Title

Applicable to

Safety Condition

101A

Engine running check

-

2

103A

Engine lubricating oil sample and level check

-

1

122A

Coolant sample and level check

-

1

126A

Radiator fan gearbox oil level check

-

1

171A

Refuelling

-

1 or 2

191A

Turbo-charger oil level check

-

1

301A

Air and vacuum brake test

-

3

302A

Straight air brake test

-

3

306A

Handbrake operational check

-

3

309A

Slack adjuster visual check

-

3

316A

Brake gear and brake blocks visual check

-

1

319A

Slack adjuster parts examination

-

1

326A

Air system blowing down

-

3

331A

AWS test

-

3

337A

AWS receiver security check

-

1

362A

Air brake pipe pressure test

Dual braked only

3

363A

Drivers automatic air brake valve overcharge timing test

Dual braked only

3

396A

Air hosepipe dummy coupling check

-

1

396A

Vacuum hosepipe dummy coupling check

-

1

413A

Traction motor suspension bearings lubrication

-

1

431A

Compressor oil level check

-

1

461A

Exhauster oil level check

-

1

512A

Battery examination

-

1

593A

Spare fuses check

-

1

605A

Doors and roof hatches security check

-

1

607A

Sandbox refilling

-

1 or 2

608A

Sanding gear test

-

3

609A

Marker/headlight glass external cleaning

-

1

613A

Windscreen external cleaning

-

1

614A

Windscreen washer bottle refilling and check

-

1 or 2

615A

Windscreen wiper test

-

1 or 2

616A

Warning flashes check

1

1 or 2

618A

General examination of body and underframe

-

1

620A

High visibility panel cleaning

-

1

629A

Buffer visual check

-

1

632A

Wheels and tyres examination

-

1

633A

Bogie examination and lubrication

-

1

634A

Bogie pony truck examination and lubrication

-

1

641A

Bogie brake hanger pins examination

-

1

642A

Bogie brake hanger slides lubrication

-

1

644A

Bogie fractures examination

-

1

653A

Scotches and securing clips examination

-

1 or 2

661A

Internal cleaning

-

1 or 2

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ = Locomotives with operational boilers only

 


ISSUE 3 CLASS 40 BR.12014/9

 

B EXAM/2

 

 

Job No

Job Title

Applicable to

Safety Condition

663A

Internal (nose end) cleaning

-

1

664A

Internal tidiness

-

1

666A

Drip trays and waste oil tanks drainage

-

1

671A

Toilet and washbasin tank refilling

-

1

672A

Toilet cleaning

-

1

674A

Bodyside oil and water drain pipes draining and cleaning

-

1 or 2

702A

Portable fire extinguishers examination

-

1 or 2

801A

Boiler fuel tank refilling

@

1 or 2

802A

Boiler water tank refilling

@

1 or 2

807A

Steam heating hose dummy coupling check

Where fitted

1

 

STONES BOILER ONLY

 

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

 

1

811A

Bolt drives and guards examination

@

1

812A

Boiler self-cleaning fuel filter rotating

@

1 or 2

852A

Stones boiler cyclic test

@

3

855A

Fuel spray head nozzle and electrode cleaning

@

1

856A

Ignition transformer identity check

@

1

857A

Coil soot blowing

@

3

858A

Coil, refractory firepot and stabilising cone examination

@

1

861A

Water pump Crankcase oil level check

@

1

864A

Water flow indicator (valve 4) cleaning and test

@

1

866A

Stones boiler acid descaling

(not ER Locos)

1 and 2

871

Fan bearing and jockey pulley bearings lubrication

@

1

 

CLAYTON BOILER ONLY

 

 

810A

Boiler high voltage warning notice check

@

1

812A

Boiler self-cleaning fuel filter rotating

@

1 or 2

878A

Clayton boiler cyclic test

@

3

880A

Photo-electric cell glass cleaning

@

1

881A

Burner manifold, electrodes and coil unit examination and adjustment

@

1

883A

Water level control probes cleaning

@

1

884A

Water circulating (flow) sensing probes cleaning

@

1

887A

Water pump crankcase oil level check

@

1

891A

Water transfer pump test

@

3

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ = Locomotives with operational boilers only

 


ISSUE 3 CLASS 40 BR.12014/9

 

C EXAM/1

 

Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.

 

 

 

 

Job No

Job Title

Applicable to

Safety Condition

101A

Engine running check

-

2

104A

Engine lubricating oil sample (including Chemists sample) and level check

-

1

122A

Coolant sample and level check

-

1

123A

Radiator elements cleaning

-

1

126A

Radiator fan gearbox oil level check

-

1

128A

Radiator leakage check

 

 

171A

Refuelling

-

1 or 2

173A

Fuel filter (suction side of pump) draining, element cleaning and examination

-

1

192A

Turbo-charger examination and oil change

-

1

194A

Turbo-charger impeller blades cleaning

-

2

301A

Air and vacuum brake test

-

3

302A

Straight air brake test

-

3

306A

Handbrake operational check

-

3

307A

Handbrake mechanism lubrication

-

1

313A

Slack adjuster operational check

-

1 and 3

316A

Brake gear and brake blocks visual check

-

1

319A

Slack adjuster parts examination

-

1

324A

Air reservoir automatic drain valve cleaning and test

-

1 or 2

326A

Air system blowing down

-

3

331A

AWS test

-

3

333A

AWS receiver examination and cable check

-

1

344A

Drivers safety device test and hold over buttons check

Not dual or EQ braked

3

347A

Drivers safety device brake application timing test

Dual and EQ braked only

3

361A

Air brake pipe cab gauge calibration

Dual braked only

2 or 3

362A

Air brake pipe pressure test

Dual braked only

3

363A

Drivers automatic air brake valve overcharge timing test

Dual braked only

3

364A

Main reservoir pipe pressure test

Dual braked only

3

381A

Vacuum cab gauge calibration

-

2 or 3

382A

Vacuum leakage and exhauster efficiency test

-

3

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

 

 


ISSUE 3 CLASS 40 BR.12014/9

 

C EXAM/2

 

 

 

Job No

Job Title

Applicable to

Safety Condition

386A

Air admission valve filter cleaning

EQ braked only

1

392A

Air hosepipe coupling examination

-

1

392A

Vacuum hosepipe coupling examination

-

1

393A

Air hosepipe isolating cock check

-

1

396A

Air hosepipe dummy coupling check

-

1

396A

Vacuum hosepipe dummy coupling check

-

1

402A

Auxiliary generator visual examination and brush length check

-

1

402A

Main generator visual examination and brush length check

-

1

402A

Traction motor visual examination and brush length check

-

1

403A

Compressor motor visual examination

-

1

403A

Exhauster motor visual examination

-

1

403A

Fuel pump motor visual examination

-

1

403A

Lubricating oil priming pump visual examination

-

1

403A

Torque regulator motor visual examination

-

1

413A

Traction motor suspension bearings lubrication

-

1

422A

Traction motor gearcase bolts check

-

1

423A

Traction motor gearcase seals check

-

1

424A

Traction motor gearcase lubricant level check

-

1

431A

Compressor oil level check

-

1

435A

Compressor inter-cooler draining

Not dual braked

1

435A

No1 compressor inter-cooler draining

40170, 40171, 40177, 40178, 40180

1

461A

Exhauster oil level check

-

1

512A

Battery examination

-

1

531A

Load regulator contacts and clutch check

-

1

546A

Control air pressure check

-

1 or 2

574A

Traction motor contactors examination

-

1

587A

Governor relay contacts examination

-

1

593A

Spare fuses check

-

1

604A

Roof hatch safety chains examination

-

1

605A

Doors and roof hatches security check

-

1

607A

Sandbox refilling

-

1 or 2

608A

Sanding gear test

-

3

609A

Marker/headlight glass external cleaning

-

1

611A

Bodyside filters changing

-

1

612A

Bogies and underframe cleaning

-

1

613A

Windscreen external cleaning

-

1

614A

Windscreen washer bottle refilling and check

-

1 or 2

615A

Windscreen wiper test

-

1 or 2

616A

Warning flashes check

1

1 or 2

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 


 

 

ISSUE 3 CLASS 40 BR.12014/9

 

C EXAM/3

 

 

Job No

Job Title

Applicable to

Safety Condition

618A

General examination of body and underframe

-

1

620A

High visibility panel cleaning

-

1

625A

Buffer examination and lubrication

-

1

627A

Drawgear lubrication

-

1

628A

Screw coupling lubrication

-

1

632A

Wheels and tyres examination

-

1

633A

Bogie examination and lubrication

-

1

634A

Bogie pony truck examination and lubrication

-

1

640A

Tyre gauging

-

1

641A

Bogie brake hanger pins examination

-

1

642A

Bogie brake hanger slides lubrication

-

1

644A

Bogie fractures examination

-

1

653A

Scotches and securing clips examination

-

1 or 2

661A

Internal cleaning

-

1

663A

Internal (nose end) cleaning

-

1

664A

Internal tidiness

-

1

666A

Drip trays and waste oil tanks drainage

-

1

668A

Lighting fittings cleaning

-

1

671A

Toilet and wasbasin tank refilling

-

1

672A

Toilet cleaning

-

1

674A

Bodyside oil and water drain pipes draining and cleaning

-

1 or 2

702A

Portable fire extinguishers examination

-

1 or 2

801A

Boiler fuel tank fuelling

@

1 or 2

802A

Boiler water tank refilling

@

1 or 2

806A

Steam heating hosepipe coupling and cock examination

Where fitted

1

 

 

 

 

 

STONES BOILER

 

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

@

1

811A

Belt drive and guard examination

@

1

815A

Boiler fault lights, electrical cables and control gear check

@

1 and 3

816A

Motor brush gear check

@

1

817A

Converter slip rings cleaning

@

1

853A

Stones boiler steaming and emergency shut down switches test

@

3

855A

Fuel spray head nozzle and electrodes cleaning

@

1

856A

Ignition transformer identity check

@

1

857A

Coil soot blowing

@

3

858A

Coil, refractory firepot and stabilising cone examination

@

1

859A

Fuel suction filter cleaning

@

1

860A

Fuel line filter cleaning

@

1

861A

Water pump crankcase oil level check

@

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

@ Locomotives with operational boilers only

 

 


ISSUE 3 CLASS 40 BR.12014/9

 

C EXAM/4

 

 

 

865A

Water by-pass regulator clearance check

@

1

866A

Stone boiler acid descaling

@

1 and 2

 

 

(Not ER locos)

 

869A

Sprayhead air line filter cleaning

@

1

871A

Fan bearings and jockey pulley bearings lubrication

@

1

872A

Damper bearings and linkage examination, cleaning and lubrication

@

1

873A

Overload relay dashpot oil level check

@

1

874A

Stones boiler mechanical parts examination

@

1

875A

Steam temperature limit control check

@

3

 

 

(Scr only)

 

 

CLAYTON BOILER

@

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

@

1

811A

Belt drive and guard examination

@

1

815A

Boiler fault lights, electrical cables and control gear check

@

1 and 3

816A

Motor brush gear check

@

1

817A

Converter slip rings cleaning

@

1

879A

Clayton boiler steaming and emergency shut down switches test

@

3

880A

Photo-electric cell glass cleaning

@

1

881A

Burner manifold, electrodes and coil unit examination and adjustments

@

1

882A

Thermal band switches test

@

3

883A

Water level control probes cleaning

@

1

884A

Water circulating (flow) sensing probes cleaning

@

1

885A

Self cleaning fuel filter cleaning

@

1

886A

High-pressure filter cleaning

@

1

887A

Water pump crankcase oil level check

@

1

889A

Water pump flexible drive examination

@

1

891A

Water transfer pump test

@

3

892A

Accumulator water gauge and test cocks cleaning

@

1

893A

Water pump valves (8 off) and check valve(between water pump and accumulator) cleaning

@

1

894A

Priming valves cleaning

@

1

895A

Clayton boiler acid descaling

@

1

 

 

(Not ER locos)

 

897A

Air damper coverplate check

@

1

897A

Thermal band switch coverplate check

@

1

898A

Automatic air damper examination

@

1

899A

Blower blades and trunking examination

@

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

@ Locomotives with operational boilers only

 

 

 

 


ISSUE 3 CLASS 40 BR.12014/9

 

D EXAM/1

 

Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.

 

 

Job No

Job Title

Applicable to

Safety Condition

101A

Engine running check

-

2

104A

Engine lubricating oil sample (including Chemists sample) and level check

-

1

105A

Engine fuel control linkage check, cleaning and lubrication

-

1

108A

Engine idling speed check

-

2

109A

Camshaft timing chain tension check

-

1

111A

Engine valve gear and springs and fuel examination

-

1

122A

Coolant sample and level check

-

1

123A

Radiator elements cleaning

-

1

126A

Radiator fan gearbox oil level check

-

1

128A

Radiator leakage check

 

 

129A

Radiator shutter linkage lubrication and operation test

-

1

143A

Radiator fan drive shaft lubrication

-

1

144A

Radiator fan hub lubrication

-

1

145A

Radiator fan drive shaft coupling examination

-

1

171A

Refuelling

-

1 or 2

173A

Fuel filter (suction side of pump) draining, element cleaning and examination

-

1

175A

Fuel filter (delivery side of pump) draining, casing cleaning and element renewal

-

1

192A

Turbo-charger examination and oil change

-

1

193A

Turbo-charger labyrinth air supply check

-

2

194A

Turbo-charger impeller blades cleaning

-

2

197A

Turbo-charger run down check

-

2

198A

Turbo-charger air intake filters change

-

1

301A

Air and vacuum brake test

-

3

302A

Straight air brake test

-

3

306A

Handbrake operational check

-

3

307A

Handbrake mechanism lubrication

-

1

311A

Slack adjuster lubrication

-

1

313A

Slack adjuster operational check

-

3

314A

Drivers brake valve cleaning

EQ Braked only

1

316A

Brake gear and brake blocks visual check

-

1

319A

Slack adjuster parts examination

-

1

324A

Air reservoir automatic drain valve cleaning and test

-

1 or 2

326A

Air system blowing down

-

3

331A

AWS test

-

3

333A

AWS receiver examination and cable check

-

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 


 

ISSUE 3 CLASS 40 BR.12014/9

 

D EXAM/2

 

 

 

344A

Drivers safety device test and hold over buttons check

Not dual or EQ braked

3

347A

Drivers safety device brake application timing test

Dual and EQ braked only

3

351A

Air brake system leakage test

-

3

352A

Air system valve test

-

2

353A

Duplex check valve test

-

2

361A

Air brake pipe cab gauge calibration

Dual braked only

2 or 3

362A

Air brake pipe pressure test

Dual braked only

3

363A

Drivers automatic air brake valve overcharge timing test

Dual braked only

3

364A

Main reservoir pipe pressure test

Dual braked only

3

365A

Air/Vacuum relay valve (AV-2) cleaning

Dual braked only

3

371A

Low main reservoir protection device test

Where fitted

3

374A

Compressor governor test

-

2

381A

Vacuum cab gauge calibration

-

2 or 3

382A

Vacuum leakage and exhauster efficiency test

-

3

383A

Exhauster line filter and filter case clean cleaning

-

-

385A

Vacuum limit valve strainer cleaning

EQ braked only

1

386A

Air admission valve filter cleaning

EQ braked only

1

391A

Air hosepipe examination

-

1

391A

Vacuum hosepipe examination

-

1

392A

Air hosepipe coupling examination

-

1

392A

Vacuum hosepipe coupling examination

-

1

393A

Air hosepipe isolating cock check

-

1

402A

Auxiliary generator visual examination and brush length check

-

1

402A

Blower motor visual examination and brush length check

-

1

402A

Main generator visual examination and brush length check

-

1

402A

Traction motor visual examination and brush length check

-

1

404A

Compressor motor visual examination and brush length check

-

1

404A

Exhauster motor visual examination and brush length check

-

1

404A

Fuel pump motor visual examination and brush length check

-

1

404A

Lubricating oil priming pump motor visual examination and brush length check

-

1

404A

Torque regulator motor visual examination and brush length check

-

1

413A

Traction motor suspension bearings lubrication

-

1

422A

Traction motor gearcase bolts check

-

1

423A

Traction motor gearcase seals check

-

1

424A

Traction motor gearcase lubricant level check

-

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 


 

 

ISSUE 3 CLASS 40 BR.12014/9

 

D EXAM/3

 

 

 

Job No

Job Title

Applicable to

Safety Condition

425A

Traction motor bellows check

-

1

426A

Traction motor cables check

-

1

431A

Compressor oil level check

-

1

435A

Compressor inter-cooler draining

Not dual braked

1

435A

No1 compressor inter-cooler draining

40170, 40171, 40177, 40178, 40180

1

437A

Compressor air intake hair strainer cleaning/change

-

1

438A

Compressor air intake felt strainer cleaning/change

-

1

439A

Compressor air intake oil bath cleaning

-

1

461A

Exhauster oil level check

-

1

512A

Battery examination

-

1

515A

Battery equalising charge

-

1

516A

Battery connections greasing

-

1

521A

Torque regulator gearbox oil level check

-

1

531A

Load regulator contacts and clutch check

-

1

546A

Control air pressure check

-

1 or 2

574A

Traction motor contactors examination

-

1

587A

Governor relay contacts examination

-

1

593A

Spare fuses check

-

1

604A

Roof hatch safety chains examination

-

1

605A

Doors and roof hatches security check

-

1

607A

Sandbox refilling

-

1 or 2

608A

Sanding gear test

-

3

609A

Marker/headlight glass external cleaning

-

1

611A

Bodyside filters changing

-

1

612A

Bogies and underframe cleaning

-

1

613A

Windscreen external cleaning

-

1

614A

Windscreen washer bottle refilling and check

-

1 or 2

615A

Windscreen wiper test

-

1 or 2

616A

Warning flashes check

1

1 or 2

618A

General examination of body and underframe

-

1

622A

Drawgear examination

-

1

620A

High visibility panel cleaning

-

1

625A

Buffer examination and lubrication

-

1

627A

Drawgear lubrication

-

1

628A

Screw coupling lubrication

-

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.


 

 

ISSUE 3 CLASS 40 BR.12014/9

 

D EXAM/4

 

 

Job No

Job Title

Applicable to

Safety Condition

632A

Wheels and tyres examination

-

1

633A

Bogie examination and lubrication

-

1

634A

Bogie pony truck examination and lubrication

-

1

637A

Axlebox lubrication

-

1

640A

Tyre gauging

-

1

641A

Bogie brake hanger pins examination

-

1

642A

Bogie brake hanger slides lubrication

-

1

644A

Bogie fractures examination

-

1

653A

Scotches and securing clips examination

-

1 or 2

661A

Internal cleaning

-

1

663A

Internal (nose end) cleaning

-

1

664A

Internal tidiness

-

1

666A

Drip trays and waste oil tanks drainage

-

1

668A

Lighting fittings cleaning

-

1

671A

Toilet and wasbasin tank refilling

-

1

672A

Toilet cleaning

-

1

674A

Bodyside oil and water drain pipes draining and cleaning

-

1 or 2

703A

Portable fire extinguishers examination and weight check

-

1 or 2

722A

Detonator and flag case container check

-

1 or 2

751A

Fixed extinguisher liquid level check

-

1

764A

Actuating head examination and lubrication

-

1

765A

Pressure operated head examination

-

1

772A

Pull handle and cables operation check

-

1

801A

Boiler fuel tank fuelling

@

1 or 2

802A

Boiler water tank refilling

@

1 or 2

806A

Steam heating hosepipe coupling and cock examination

Where fitted

1

 

 

 

 

 

STONES BOILER

 

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

@

1

811A

Belt drive and guard examination

@

1

813A

Boiler steam pressure gauges check

@

3

814A

Water suction pipe joints check

@

1

815A

Boiler fault lights, electrical cables and control gear check

@

1 and 3

816A

Motor brush gear check

@

1

817A

Converter slip rings cleaning

@

1

818A

Motor/converter bearing lubrication

@

1

853A

Stones boiler steaming and emergency shut down switches test

@

3

855A

Fuel spray head nozzle and electrodes cleaning

@

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ Locomotives with operational boilers only

 

 

 


 

 

ISSUE 3 CLASS 40 BR.12014/9

 

D EXAM/5

 

 

 

Job No

Job Title

Applicable to

Safety Condition

856A

Ignition transformer identity check

@

1

857A

Coil soot blowing

@

3

858A

Coil, refractory firepot and stabilising cone examination

@

1

859A

Fuel suction filter cleaning

@

1

860A

Fuel line filter cleaning

@

1

861A

Water pump crankcase oil level check

@

1

865A

Water by-pass regulator clearance check

@

1

866A

Stone boiler acid descaling

@

1 and 2

 

 

(Not ER locos)

 

869A

Sprayhead air line filter cleaning

@

1

870A

Safety valves test

@

1

871A

Fan bearings and jockey pulley bearings lubrication

@

1

872A

Damper bearings and linkage examination, cleaning and lubrication

@

1

873A

Overload relay dashpot oil level check

@

1

874A

Stones boiler mechanical parts examination

@

1

875A

Steam temperature limit control check

@

3

 

 

(Scr only)

 

 

CLAYTON BOILER

@

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

@

1

811A

Belt drive and guard examination

@

1

813A

Boiler steam pressure gauges check

@

3

814A

Water suction pipes joint check

@

1

815A

Boiler fault lights, electrical cables and control gear check

@

1 and 3

816A

Motor brush gear check

@

1

817A

Converter slip rings cleaning

@

1

879A

Clayton boiler steaming and emergency shut down switches test

@

3

880A

Photo-electric cell glass cleaning

@

1

881A

Burner manifold, electrodes and coil unit examination and adjustments

@

1

882A

Thermal band switches test

@

3

883A

Water level control probes cleaning

@

1

884A

Water circulating (flow) sensing probes cleaning

@

1

885A

Self cleaning fuel filter cleaning

@

1

886A

High-pressure filter cleaning

@

1

887A

Water pump crankcase oil level check

@

1

889A

Water pump flexible drive examination

@

1

891A

Water transfer pump test

@

3

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ Locomotives with operational boilers only

 


 

 

ISSUE 3 CLASS 40 BR.12014/9

 

D EXAM/6

 

 

Job No

Job Title

Applicable to

Safety Condition

892A

Accumulator water gauge and test cocks cleaning

@

1

893A

Water pump valves (8 off) and check valve(between water pump and accumulator) cleaning

@

1

894A

Priming valves cleaning

@

1

895A

Clayton boiler acid descaling

@

1

 

 

(Not ER locos)

 

896A

Safety valve test

@

3

897A

Air damper coverplate check

@

1

897A

Thermal band switch coverplate check

@

1

898A

Automatic air damper examination

@

1

899A

Blower blades and trunking examination

@

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ Locomotives with operational boilers only

 


 

ISSUE 3 CLASS 40 BR.12014/9

 

E EXAM/1

 

Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.

 

 

 

Job No

Job Title

Applicable to

Safety Condition

101A

Engine running check

-

2

104A

Engine lubricating oil sample (including Chemists sample) and level check

-

1

105A

Engine fuel control linkage check, cleaning and lubrication

-

1

108A

Engine idling speed check

-

2

109A

Camshaft timing chain tension check

-

1

112A

Engine valve gear and springs and fuel pumps examination and injector change

-

1

122A

Coolant sample and level check

-

1

123A

Radiator elements cleaning

-

1

126A

Radiator fan gearbox oil level check

-

1

128A

Radiator leakage check

 

 

129A

Radiator shutter linkage lubrication and operation test

-

1

132A

Radiator header tank and gauge glass clean

-

1

136A

Coolant header tank low water level switch test

-

2

143A

Radiator fan drive shaft lubrication

-

1

144A

Radiator fan hub lubrication

-

1

145A

Radiator fan drive shaft coupling examination

-

1

157A

Engine lubricating oil strainer ( suction side of pump) cleaning

-

1

159A

Engine lubricating oil strainer(delivery side of pump) cleaning

-

1

160A

Engine lubricating oil filter (Vokes type) cleaning

-

1 and 2

171A

Refuelling

-

1 or 2

173A

Fuel filter (suction side of pump) draining, element cleaning and examination

-

1

175A

Fuel filter (delivery side of pump) draining, casing cleaning and element renewal

-

1

192A

Turbo-charger examination and oil change

-

1

193A

Turbo-charger labyrinth air supply check

-

2

194A

Turbo-charger impeller blades cleaning

-

2

197A

Turbo-charger run down check

-

2

198A

Turbo-charger air intake filters change

-

1

301A

Air and vacuum brake test

-

3

302A

Straight air brake test

-

3

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

 


ISSUE 3 CLASS 40 BR.12014/9

 

E EXAM/2

 

 

 

Job No

Job Title

Applicable to

Safety Condition

306A

Handbrake operational check

-

3

307A

Handbrake mechanism lubrication

-

1

308A

Handbrake chain tension check

-

1

311A

Slack adjuster lubrication

-

1

313A

Slack adjuster operational check

-

3

314A

Drivers brake valve cleaning

EQ Braked only

1

316A

Brake gear and brake blocks visual check

-

1

319A

Slack adjuster parts examination

-

1

324A

Air reservoir automatic drain valve cleaning and test

-

1 and 3

326A

Air system blowing down

-

3

331A

AWS test

-

3

333A

AWS receiver examination and cable check

-

1

344A

Drivers safety device test and hold over buttons check

Not dual or EQ braked

3

347A

Drivers safety device brake application timing test

Dual and EQ braked only

3

351A

Air brake system leakage test

-

3

352A

Air system valve test

-

2

353A

Duplex check valve test

-

2

358A

Compressor governor strainer cleaning

-

1

361A

Air brake pipe cab gauge calibration

Dual braked only

2 or 3

362A

Air brake pipe pressure test

Dual braked only

3

363A

Drivers automatic air brake valve overcharge timing test

Dual braked only

3

364A

Main reservoir pipe pressure test

Dual braked only

3

365A

Air/Vacuum relay valve (AV-2) cleaning

Dual braked only

3

367A

Air/Vacuum relay valve isolating cock check

Dual braked only

1

371A

Low main reservoir protection device test

Where fitted

3

374A

Compressor governor test

-

2

381A

Vacuum cab gauge calibration

-

2 or 3

382A

Vacuum leakage and exhauster efficiency test

-

3

383A

Exhauster line filter and filter case clean cleaning

-

-

385A

Vacuum limit valve strainer cleaning

EQ braked only

1

386A

Air admission valve filter cleaning

EQ braked only

1

391A

Air hosepipe examination

-

1

391A

Vacuum hosepipe examination

-

1

392A

Air hosepipe coupling examination

-

1

392A

Vacuum hosepipe coupling examination

-

1

 

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 


  ISSUE 3 CLASS 40 BR.12014/9

 

E EXAM/3

 

393A

Air hosepipe isolating cock check

-

1

402A

Auxiliary generator visual examination and brush length check

-

1

402A

Blower motor visual examination and brush length check

-

1

402A

Main generator visual examination and brush length check

-

1

402A

Traction motor visual examination and brush length check

-

1

404A

Compressor motor visual examination and brush length check

-

1

404A

Exhauster motor visual examination and brush length check

-

1

404A

Fuel pump motor visual examination and brush length check

-

1

404A

Lubricating oil priming pump motor visual examination and brush length check

-

1

404A

Torque regulator motor visual examination and brush length check

-

1

405A

Main generator armature bearings lubrication

-

1

406A

Blower motor armature bearings lubrication

-

1

406A

Exhauster motor armature bearings lubrication

-

1

406A

Traction motor armature bearings lubrication

-

1

413A

Traction motor suspension bearings lubrication

-

1

422A

Traction motor gearcase bolts check

-

1

423A

Traction motor gearcase seals check

-

1

424A

Traction motor gearcase lubricant level check

-

1

425A

Traction motor bellows check

-

1

426A

Traction motor cables check

-

1

431A

No 1 Compressor oil level check

-

1

432A

No 2 Compressor oil change and filter change

Dual braked only

1

435A

Compressor inter-cooling draining

Not dual braked

1

435A

No1 compressor inter-cooler draining

40170, 40171, 40177, 40178, 40180

1

437A

Compressor air intake hair strainer cleaning/change

-

1

438A

Compressor air intake felt strainer cleaning/change

-

1

439A

Compressor air intake oil bath cleaning

-

1

461A

Exhauster oil level check

-

1

512A

Battery examination

-

1

515A

Battery equalising charge

-

1

516A

Battery connections greasing

-

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

 


ISSUE 3 CLASS 40 BR.12014/9

 

E EXAM/4

 

521A

Torque regulator gearbox oil level check

-

1

531A

Load regulator contacts and clutch check

-

1

546A

Control air pressure check

-

1 or 2

546A

Control cubicle terminal bars cleaning

-

1

562A

Multiple control jumper examination

-

1

574A

Traction motor contactors examination

-

1

577A

EP magnet valve test

-

1

578A

Contactor (except traction motor) examination

-

1

587A

Governor relay contacts examination

-

1

591A

Lighting check

-

1

593A

Spare fuses check

-

1

602A

Doors, roof hatches and grilles examination

-

1

603A

Door locks and hinges lubrication

-

1

604A

Roof hatch safety chains examination

-

1

605A

Doors and roof hatches security check

-

1

606A

Cab sliding or drop windows check

-

1

607A

Sandbox refilling

-

1 or 2

608A

Sanding gear test

-

3

609A

Marker/headlight glass external cleaning

-

1

611A

Bodyside filters changing

-

1

612A

Bogies and underframe cleaning

-

1

613A

Windscreen external cleaning

-

1

614A

Windscreen washer bottle refilling and check

-

1 or 2

615A

Windscreen wiper test

-

1 or 2

616A

Warning flashes check

1

1 or 2

618A

General examination of body and underframe

-

1

620A

High visibility panel cleaning

-

1

622A

Drawgear examination

-

1

623A

Screw coupling examination

-

1

625A

Buffer examination and lubrication

-

1

627A

Drawgear lubrication

-

1

628A

Screw coupling lubrication

-

1

632A

Wheels and tyres examination

-

1

633A

Bogie examination and lubrication

-

1

634A

Bogie pony truck examination and lubrication

-

1

637A

Axlebox lubrication

-

1

640A

Tyre gauging

-

1

641A

Bogie brake hanger pins examination

-

1

642A

Bogie brake hanger slides lubrication

-

1

644A

Bogie fractures examination

-

1

653A

Scotches and securing clips examination

-

1 or 2

661A

Internal cleaning

-

1

663A

Internal (nose end) cleaning

-

1

664A

Internal tidiness

-

1

666A

Drip trays and waste oil tanks drainage

-

1

668A

Lighting fittings cleaning

-

1

671A

Toilet and wasbasin tank refilling

-

1

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 


ISSUE 3 CLASS 40 BR.12014/9

 

E EXAM/5

 

Job No

Job Title

Applicable to

Safety Condition

672A

Toilet cleaning

-

1

674A

Bodyside oil and water drain pipes draining and cleaning

-

1 or 2

703A

Portable fire extinguishers examination and weight check

-

1 or 2

721A

Track circuit operating clip examination

-

1 or 2

722A

Detonator and flag case contents check

-

1 or 2

751A

Fixed extinguishers liquid level check

-

1

764A

Actauting heads examination and lubrication

-

1

765A

Pressure operated heads examination

-

1

766A

Heat detectors test

-

2

772A

Pull handles and cables operation check

-

1

774A

Pull handles and cable guides and rollers lubrication

-

1

801A

Boiler fuel tank fuelling

@

1 or 2

802A

Boiler water tank refilling

@

1 or 2

806A

Steam heating hosepipe coupling and cock examination

Where fitted

1

 

 

 

 

 

STONES BOILER

 

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

@

1

811A

Belt drive and guard examination

@

1

813A

Boiler steam pressure gauges check

@

1

814A

Water suction pipe joints check

@

1

815A

Boiler fault lights, electrical cables and control gear check

@

1 and 3

816A

Motor brush gear check

@

1

817A

Converter slip rings cleaning

@

1

818A

Motor/Converter bearings lubrication

@

1

820A

Air intake bellows check

@

1

854A

Stones boiler steaming and emergency shut down switches test and water return flow check

@

3

855A

Fuel spray head nozzle and electrodes cleaning

@

1

856A

Ignition transformer identity check

@

1

857A

Coil soot blowing

@

3

858A

Coil, refractory firepot and stabilising cone examination

@

1

859A

Fuel suction filter cleaning

@

1

860A

Fuel line filter cleaning

@

1

862A

Water pump crankcase oil change

@

1

865A

Water by-pass regulator clearance check

@

1

866A

Stone boiler acid descaling

@

1 and 2

 

 

(Not ER locos)

 

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ = Locomotives with operational boilers only

 


ISSUE 3 CLASS 40 BR.12014/9

 

E EXAM/6

 

 

869A

Sprayhead air line filter cleaning

@

1

870A

Safety valves test

@

1

871A

Fan bearings and jockey pulley bearings lubrication

@

1

872A

Damper bearings and linkage examination, cleaning and lubrication

@

1

873A

Overload relay dashpot oil level check

@

1

874A

Stones boiler mechanical parts examination

@

1

875A

Steam temperature limit control check

@

3

 

 

(Scr only)

 

 

CLAYTON BOILER

@

 

805A

Feed water strainer cleaning

@

1

810A

Boiler high voltage warning notice check

@

1

811A

Belt drive and guard examination

@

1

813A

Boiler steam pressure gauges check

@

3

814A

Water suction pipes joint check

@

1

815A

Boiler fault lights, electrical cables and control gear check

@

1 and 3

816A

Motor brush gear check

@

1

817A

Converter slip rings cleaning

@

1

820A

Air intake bellows check

@

1

879A

Clayton boiler steaming and emergency shut down switches test

@

3

880A

Photo-electric cell glass cleaning

@

1

881A

Burner manifold, electrodes and coil unit examination and adjustments

@

1

882A

Thermal band switches test

@

3

883A

Water level control probes cleaning

@

1

884A

Water circulating (flow) sensing probes cleaning

@

1

885A

Self cleaning fuel filter cleaning

@

1

886A

High-pressure filter cleaning

@

1

888A

Water pump crankcase oil change

@

1

889A

Water pump flexible drive examination

@

1

890A

Water pump auxiliary drive shaft bearing lubrication

@

1

891A

Water transfer pump test

@

3

892A

Accumulator water gauge and test cocks cleaning

@

1

893A

Water pump valves (8 off) and check valve(between water pump and accumulator) cleaning

@

1

894A

Priming valves cleaning

@

1

895A

Clayton boiler acid descaling

@

1

 

 

(Not ER locos)

 

896A

Safety valve test

@

3

897A

Air damper coverplate check

@

1

897A

Thermal band switch coverplate check

@

1

898A

Automatic air damper examination

@

1

899A

Blower blades and trunking examination

@

1

 

 

Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.

 

@ = Locomotives with operational boilers only

 


 

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