BRITISH RAILWAYS BOARD
OFFICE OF THE
RAILWAY TECHNICAL CENTRE
DERBY .
SCHEDULES (TRACTION)
ISSUE 3
JULY 1981
BR 12014/9
Director of Mechanical & Electrical Engineering
British Rail HQ
Railway Technical Centre
Derby
TFR 171-172-402 (AJB)
STANDARD EXAMINATION
SCHEDULES (TRACTION)
CLASS 40 LOCOMOTIVES
Changes have been made to the examination requirements of Class 40 locomotives and the index and examination summaries have been revised to show the changes listed below:-
A Examination |
587A New job |
617A Deleted |
592A Deleted |
641A Deleted |
594A Deleted |
|
617A Deleted |
B Examination |
641A New job |
333A Deleted by 337A |
642A (Lifeguards) Deleted |
364A Deleted |
642A New job (brake hanger slides) |
617A Deleted |
668A New job |
641A New job |
673A Deleted |
642A New job |
804A Deleted |
|
820A Deleted |
|
854A replaced by 853A |
C Examination |
|
105A Deleted |
E Examination |
129A Deleted |
110A Deleted |
198A Deleted |
127A Deleted, Replaced by 126A |
323A replaced by 324A |
154A Deleted |
332A Deleted |
173A Previously omitted |
333A and 334A combined |
179A Deleted |
383A Deleted |
332A Deleted |
385A Deleted |
333A and 334A combined |
391A replaced by 396A |
335A Deleted |
531A New job |
336A Deleted |
587A New job |
346A Deleted |
591A Deleted |
531A New job |
592A Deleted |
543A Deleted |
594A Deleted |
587A New job |
617A Deleted |
592A Deleted |
622A Deleted |
594A Deleted |
623A Deleted |
617A Deleted |
641A New job |
641A New job |
642A (Life guards) Deleted |
642A (lifeguards) Deleted |
642A New job (brake hanger slides) |
642A New job (brake hanger slides) |
668A New job |
668A New job |
814A Deleted |
804A Deleted |
820A Deleted |
808A replaced by 806A |
|
|
D Examination |
|
110A Deleted |
Director of mechanical & Electrical EngineeringBritish Railways Board |
173A Previously omitted |
|
179A Deleted |
|
332A Deleted |
|
333A and 334A combined |
JULY 1981 |
335A Deleted |
|
531A New job |
|
ISSUE 3
BR 12014/9
STANDARD EXAMINATION
SCHEDULES
CLASS 40 LOCOMOTIVES
This issue replaces schedule BR 12014/9, Issue 1 for locomotive of
Class 40 and should be implemented immediately.
Standard instructions applicable to all examinations.
General index of jobs applicable to each examination.
Examination summaries.
Job descriptions are contained in BR 12013/2 “Standard Examination Job
Descriptions”.
CHIEF MECHANICAL & ELECTRICAL ENGINEER
BRITISH RAILWAYS BOARD
JULY 1981
BR12012/9
ISSUE 3 (ii)
CLASS 40 LOCOMOTIVES
The examinations in this book must be carried out in the sequence and at the periodicities set by the TOPS Maintenance Scales applicable to the Class.
ISSUE 3 (iii) BR.12014/9
CLASS 40
All examination jobs applicable to Class 40 locomotives are listed in this index. The asterisks that the job is to be done at the examination specified at the head of the column. Exceptions are indicated in the “Applicable to” column of each Examination Summary.
SECTION 1 ENGINE (INCLUDING FUEL AND COOLANT SYSTEMS)
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Camshaft timing chain tension check |
109A |
|
|
|
|
* |
* |
Coolant header tank low water level switch test |
136A |
|
|
|
|
|
* |
Coolant level check |
121A |
* |
* |
|
|
|
|
Coolant sample and level check |
122A |
|
|
* |
* |
* |
* |
Engine fuel control linkage check, cleaning and lubrication |
105A |
|
|
|
|
* |
* |
Engine idling speed check |
108A |
|
|
|
|
* |
* |
Engine lubricating oil filter (Vokes type) cleaning |
160A |
|
|
|
|
|
* |
Engine lubricating oil level check |
102A |
|
* |
|
|
|
|
Engine lubrication oil sample and level check |
103A |
|
* |
|
|
|
|
Engine lubrication oil sample (including Chemist's sample) and level check |
104A |
|
|
|
* |
* |
* |
Engine lubrication oil strainer (delivery side of pump) cleaning |
159A |
|
|
|
|
|
* |
Engine lubrication oil strainer (suction side of pump ) cleaning |
157A |
|
|
|
|
|
* |
Engine running check |
101A |
|
* |
* |
* |
* |
* |
Engine valve gear and springs and fuel pump examination |
111A |
|
|
|
|
* |
|
Engine valve gear and springs and fuel pump examination and injector change |
112A |
|
|
|
|
|
|
Fuel filter (delivery side of pump) draining casing cleaning and element renewal) |
175A |
|
|
|
|
* |
|
Fuel filter (suction side of pump) draining, element cleaning and examination |
173A |
|
|
|
* |
* |
* |
Radiator element cleaning |
123A |
|
|
|
* |
* |
* |
Radiator fan drive shaft coupling examination |
145A |
|
|
|
|
* |
* |
Radiator fan drive shaft lubrication |
143A |
|
|
|
|
* |
* |
Radiator fan gearbox oil level checks |
126A |
|
|
* |
* |
* |
* |
Radiator fan hub lubrication |
144A |
|
|
|
|
* |
* |
Radiator header tank and gauge glass cleaning |
132A |
|
|
|
|
|
* |
Radiator leakage check |
128A |
|
|
|
* |
* |
* |
Radiator shutter linkage lubrication and operational test |
129A |
|
|
|
|
* |
* |
Refuelling |
171A |
* |
* |
* |
* |
* |
* |
Turbo-charger air intake filters change |
198A |
|
|
|
|
* |
* |
Turbo-charger examination and oil change |
192A |
|
|
|
* |
* |
* |
Turbo-charger impeller blades cleaning |
194A |
|
|
|
* |
* |
* |
Turbo-charger labyrinth air supply check |
193A |
|
|
|
|
* |
* |
Turbo-charger oil level check |
191A |
|
* |
* |
|
|
|
Turbo-charger run down check |
197A |
|
|
|
|
* |
* |
ISSUE 3 (iv) BR.12014/9
CLASS 40
SECTION 2 TRANSMISSION
There are no items in this section applicable to Class 40 locomotives.
SECTION 3 BRAKE SYSTEMS
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Air admission valve filter cleaning |
386A |
|
|
|
* |
* |
* |
Air and vacuum brake test |
301A |
|
|
* |
* |
* |
* |
Air brake pipe pressure test |
362A |
|
|
* |
* |
* |
* |
Air brake pipe cab gauge calibration |
361A |
|
|
|
* |
* |
* |
Air hosepipe dummy coupling check |
396A |
|
* |
* |
* |
|
|
Air hosepipe examination |
391A |
|
|
|
* |
* |
* |
Air hosepipe coupling examination |
392A |
|
|
|
* |
* |
* |
Air hosepipe isolating cock check |
393A |
|
|
|
* |
* |
* |
Air reservoir drain valve cleaning and test |
324A |
|
|
|
* |
* |
* |
Air system blowing down |
326A |
|
* |
* |
* |
* |
* |
Air and brake system leakage check |
351A |
|
|
|
|
* |
* |
Air system safety valve test |
352A |
|
|
|
|
* |
* |
Air/vacuum relay valve (AV-2) cleaning |
365A |
|
|
|
|
* |
* |
Air/vacuum relay valve isolating cock check |
367A |
|
|
|
|
|
* |
AWS receiver examination and cable check |
333A |
|
|
|
* |
* |
* |
AWS receiver security check |
337A |
|
|
* |
|
|
|
AWS test |
331A |
|
|
* |
* |
* |
* |
Brake gear and brake block visual check |
316A |
|
* |
* |
* |
* |
* |
Compressor governor strainer cleaning |
358A |
|
|
|
|
|
* |
Compressor governor test |
374A |
|
|
|
|
* |
* |
Drivers automatic air brake valve overcharge timing test |
363A |
|
|
* |
* |
* |
* |
Drivers brake valve cleaning |
314A |
|
|
|
|
* |
* |
Drivers safety device brake application timing test |
347A |
|
|
|
* |
* |
* |
Drivers safety device test |
343A |
|
|
* |
|
|
|
Drivers safety device test and holdover buttons check |
344A |
|
|
|
* |
* |
* |
Duplex check valve test |
353A |
|
|
|
|
* |
* |
Exhauster line filter and filter case cleaning |
383A |
|
|
|
|
* |
* |
Handbrake chain tension check |
308A |
|
|
|
|
|
* |
Handbrake mechanism lubrication |
307A |
|
|
|
* |
* |
* |
Handbrake operational check |
306A |
|
|
* |
* |
* |
* |
Low main reservoir protection device test |
371A |
|
|
|
|
* |
* |
Main reservoir pipe pressure test |
364A |
|
|
|
* |
* |
* |
Slack adjuster lubrication |
311A |
|
|
|
|
* |
* |
Slack adjuster operation check |
313A |
|
|
|
* |
* |
* |
Slack adjuster parts examination |
319A |
|
|
* |
* |
* |
* |
Slack adjuster visual check |
309A |
|
* |
* |
|
|
|
Straight air brake test |
302A |
|
* |
* |
* |
* |
* |
Vacuum cab gauge calibration |
381A |
|
|
|
* |
* |
* |
Vacuum leakage and exhauster efficiency test |
382A |
|
|
|
* |
* |
* |
Vacuum limit valve strainer cleaning |
385A |
|
|
|
|
* |
* |
Vacuum hosepipe dummy coupling check |
396A |
|
* |
* |
* |
|
|
Vacuum hosepipe examination |
391A |
|
|
|
|
* |
* |
Vacuum hosepipe coupling examination |
392A |
|
|
|
* |
* |
* |
ISSUE 3 (v) BR.12014/9
CLASS 40
SECTION 4 ELECTRICAL MACHINE (MECHANICAL & ELECTRICAL PARTS)
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Auxiliary generator visual examination and brush length check |
402A |
|
|
|
* |
* |
* |
Blower motor armature bearings lubrication |
406A |
|
|
|
|
|
* |
Blower motor visual examination and brush length check |
402A |
|
|
|
* |
* |
* |
Compressor air intake felt strainer cleaning/change |
438A |
|
|
|
|
* |
* |
Compressor air intake hair strainer cleaning/change |
437A |
|
|
|
|
* |
* |
Compressor air intake oil bath cleaning |
439A |
|
|
|
|
* |
* |
Compressor inter-cooler draining |
435A |
|
|
|
* |
* |
* |
Compressor motor armature bearings lubrication |
406A |
|
|
|
|
|
* |
Compressor motor visual examination |
403A |
|
|
|
* |
|
|
Compressor motor visual examination and brush length check |
404A |
|
|
|
|
* |
* |
Compressor oil change and filter change |
432A |
|
|
|
|
|
* |
Compressor oil level check |
431A |
|
* |
* |
* |
* |
* |
Exhauster motor armature bearing lubrication |
406A |
|
|
|
|
|
* |
Exhauster motor visual examination |
403A |
|
|
|
* |
|
|
Exhauster motor visual examination and brush length check |
404A |
|
|
|
|
* |
* |
Exhauster oil level check |
461A |
|
* |
* |
* |
* |
* |
Fuel pump motor visual examination |
403A |
|
|
|
* |
|
|
Fuel pump motor visual examination and brush length check |
404A |
|
|
|
|
* |
* |
Lubricating oil priming pump motor visual examination |
403A |
|
|
|
* |
|
|
Lubricating oil priming pump motor visual examination and brush length check |
404A |
|
|
|
|
* |
* |
Main generator armature bearings lubrication |
405A |
|
|
|
|
|
* |
Main generator visual examination and brush length check |
402A |
|
|
|
* |
* |
* |
Torque regulator motor visual examination |
403A |
|
|
|
* |
|
|
Torque regulator motor visual examination and brush length check |
404A |
|
|
|
|
* |
* |
Traction motor armature bearings lubrication |
406A |
|
|
|
|
|
* |
Traction motor bellows check |
425A |
|
|
|
|
* |
* |
Traction motor cables check |
426A |
|
|
|
|
* |
* |
Traction motor gearcase bolts check |
422A |
|
|
|
* |
* |
* |
Traction motor gearcase seals check |
423A |
|
|
|
* |
* |
* |
Traction motor gearcase lubrication level check |
424A |
|
|
|
* |
* |
* |
Traction motor suspension bearings lubrication |
413A |
|
|
* |
* |
* |
* |
Traction motor visual examination and brush length check |
402A |
|
|
|
* |
* |
* |
ISSUE 3 (vi) BR.12014/9
CLASS 40
SECTION 5 BATTERIES AND CONTROL EQUPIMENT
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Battery connections greasing |
516A |
|
|
|
|
* |
* |
Battery equalising charge |
515A |
|
|
|
|
* |
* |
Battery examination |
512A |
|
|
* |
* |
* |
* |
Contactor (except traction motor) examination |
578A |
|
|
|
|
* |
* |
Control air pressure check |
546A |
|
|
|
* |
* |
* |
Control cubicle terminal bars cleaning |
548A |
|
|
|
|
|
* |
EP magnet valve test |
577A |
|
|
|
|
|
* |
Governor relay contacts examination |
587A |
|
|
|
* |
* |
* |
Lighting check |
591A |
|
|
|
|
* |
* |
Load regulator contacts and clutch check |
531A |
|
|
|
* |
* |
* |
Multiple control jumper examination |
562A |
|
|
|
|
* |
* |
Spare fuses check |
593A |
|
|
* |
* |
* |
* |
Torque regulator gearbox oil level check |
521A |
|
|
|
|
* |
* |
Traction motor contactor visual examination |
574A |
|
|
|
* |
* |
* |
ISSUE 3 (vii) BR.12014/9
CLASS 40
SECTION 6 BODY, BOGIES AND UNDERFRAME
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Axlebox lubrication |
637A |
|
|
|
|
* |
* |
Bodyside filters changing |
611A |
|
|
|
* |
* |
* |
Bodyside oil and water drainpipe draining and cleaning |
674A |
|
* |
* |
* |
* |
* |
Bogie and underframe cleaning |
612A |
|
|
|
* |
* |
* |
Bogie brake hanger pins examination |
641A |
|
* |
* |
* |
* |
* |
Bogie brake hanger slides lubrication |
642A |
|
|
* |
* |
* |
* |
Bogie examination and lubrication |
633A |
|
|
* |
* |
* |
* |
Bogie fractures and examination |
644A |
|
|
* |
* |
* |
* |
Bogie pony truck examination and lubrication |
634A |
|
|
* |
* |
* |
* |
Buffer examination and lubrication |
625A |
|
|
|
* |
* |
* |
Buffer visual check |
624A |
|
|
* |
|
|
|
Buffer visual check and lubrication |
629A |
|
|
|
* |
|
|
Cab sliding or drop window check |
606A |
|
|
|
|
* |
* |
Door locks and hinges lubrication |
603A |
|
|
|
|
* |
* |
Doors and roof hatches security check |
605A |
|
* |
* |
* |
* |
* |
Doors, roof hatches and grilles examination |
602a |
|
|
|
|
* |
* |
Drawgear examination |
622A |
|
|
|
|
* |
* |
Drawgear lubrication |
627A |
|
|
|
* |
* |
* |
Drip trays and waste oil tanks drainage |
666A |
|
* |
* |
* |
* |
* |
Central examination of body, bogies and underframe |
601A |
|
* |
|
|
|
|
Central examination of body and underframe |
618A |
|
|
* |
* |
* |
* |
High visibility panel cleaning |
620A |
* |
* |
* |
* |
* |
* |
Internal cleaning |
661A |
|
|
* |
* |
* |
* |
Internal (nose end) cleaning |
663A |
|
|
* |
* |
* |
* |
Internal tidiness |
664A |
|
* |
* |
* |
* |
* |
Lighting fitting cleaning |
668A |
|
|
|
* |
* |
* |
Marker/headlight glass external cleaning |
609A |
* |
* |
* |
* |
* |
* |
Roof hatch safety chains examination |
604A |
|
|
|
* |
* |
* |
Sandbox refilling |
607A |
|
* |
* |
* |
* |
* |
Sanding gear test |
608A |
|
|
* |
* |
* |
* |
Scotches and securing clips examination |
653A |
|
|
* |
* |
* |
* |
Screw coupling examination |
623A |
|
|
|
|
* |
* |
Screw coupling lubrication |
628A |
|
|
|
* |
* |
* |
Toilet and wash basin tank refilling |
671A |
|
* |
* |
* |
* |
* |
Toilet cleaning |
672A |
|
* |
* |
* |
* |
* |
Tyre gauging |
640A |
|
|
|
* |
* |
* |
Warning flashing check |
616A |
|
|
* |
* |
* |
* |
Wheels and tyres examination |
632A |
|
|
* |
* |
* |
* |
Wheels and tyres visual check |
631A |
|
* |
|
|
|
|
Windscreen external cleaning |
613A |
* |
* |
* |
* |
* |
* |
Windscreen washer bottle refilling and check |
614A |
|
* |
* |
* |
* |
* |
Windscreen wiper test |
615A |
|
* |
* |
* |
* |
* |
ISSUE 3 (viii) BR.12014/9
CLASS 40
SECTION 7 FIRE PROTECTION AND EMERGENCY EQUIPMENT
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Actuating head examination and lubrication |
764A |
|
|
|
|
* |
* |
CO2 fixed extinguishers liquid level check |
751A |
|
|
|
|
* |
* |
Detonator and flag case contents check |
722A |
|
|
|
|
* |
* |
Heat detector test |
766A |
|
|
|
|
|
* |
Portable fire extinguisher examination |
702A |
|
|
* |
* |
|
|
Portable fire extinguisher examination and weight check |
703A |
|
|
|
|
* |
* |
Pull handle and cable guides and rollers lubrication |
774A |
|
|
|
|
|
* |
Pull handle and cable operation check |
772A |
|
|
|
|
* |
* |
Track circuit operating examination |
721A |
|
|
|
|
|
* |
ISSUE 3 (ix) BR.12014/9
CLASS 40
SECTION 8 TRAIN HEATING BOILER
These jobs do not apply to locomotives without a train heating boiler or officially isolated
JOBS APPLICABLE TO ALL LOCOMOTIVES WITH TRAIN HEATING BOILERS IN USE
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Boiler fuel tank refilling |
801A |
* |
* |
* |
* |
* |
* |
Boiler water tank refilling |
802A |
* |
* |
* |
* |
* |
* |
Steam heating hosepipe, coupling and cock examination |
806A |
|
|
|
* |
* |
* |
Steam heating hosepipe dummy coupling check |
807A |
|
* |
* |
|
|
|
JOBS APPLICABLE TO STONES BOILERS IN USE
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Air intake bellows check |
820A |
|
|
|
|
|
* |
Belt drive and guard examination |
811A |
|
|
* |
* |
* |
* |
Boiler fault lights, electrical cables and control gear check |
815A |
|
|
|
* |
* |
* |
Boiler high voltage warning notice check |
810A |
|
|
* |
* |
* |
* |
Boiler steam pressure gauge check |
813A |
|
|
|
|
* |
* |
Boiler steaming test |
819A |
* |
|
|
|
|
|
Coil, refractory fire pot and stabilising cone examination |
858A |
|
|
* |
* |
* |
* |
Coil soot blowing |
857A |
|
|
* |
* |
* |
* |
Converter slip rings cleaning |
817A |
|
|
|
* |
* |
* |
Damper bearing and linkage examination, cleaning and lubrication |
872A |
|
|
|
* |
* |
* |
Fan bearings and jockey pulling bearings lubrication |
871A |
|
|
* |
* |
* |
* |
Feed water strainer cleaning |
805A |
|
|
* |
* |
* |
* |
Fuel line filter cleaning |
860A |
|
|
|
* |
* |
* |
Fuel suction filter cleaning |
859A |
|
|
|
* |
* |
* |
Fuel spray head nozzle and electrode cleaning |
855A |
|
|
* |
* |
* |
* |
Ignition transformer identity check |
856A |
|
|
* |
* |
* |
* |
Motor brush gear check |
816A |
|
|
|
* |
* |
* |
Motor/converter bearings lubrication |
818A |
|
|
|
|
|
* |
Overload relay dashpot oil level check |
873A |
|
|
|
* |
* |
* |
Safety valve test |
870A |
|
|
|
|
* |
* |
Self-cleaning fuel filter rotating |
812A |
|
|
* |
* |
|
|
Spray head air line filter cleaning |
869A |
|
|
|
* |
* |
* |
Steam temperature limit control check |
875A |
|
|
|
* |
* |
* |
Stones boiler acid descaling |
866A |
|
|
* |
* |
* |
* |
Stones boiler cyclic test |
852A |
|
* |
* |
|
|
|
Stones boiler mechanical parts examination |
874A |
|
|
|
|
* |
* |
Stones boiler steaming and emergency shut-down switches test |
853A |
|
|
|
* |
* |
|
Stones boiler steaming and emergency shut-down switches test and water return flow check |
854A |
|
|
|
|
|
* |
Water by-pass regulator clearance check |
865A |
|
|
|
* |
* |
* |
Water pump crankcase oil change |
862A |
|
|
|
|
|
* |
Water pump crankcase oil level check |
861A |
|
|
* |
* |
* |
|
Water suction pipes joints check |
814A |
|
|
|
|
* |
* |
ISSUE 3 (x) BR.12014/9
CLASS 40
SECTION 8 TRAIN HEATING BOILER (Cont`d)
JOBS APPLICABLE TO CLAYTON BOILERS IN USE
|
|
EXAMINATION |
|||||
|
|
FP |
A |
B |
C |
D |
E |
Accumulator water gauge and test cock cleaning |
892A |
|
|
|
* |
* |
* |
Air damper cover plate check |
897A |
|
|
|
* |
* |
* |
Air intake bellows check |
820A |
|
|
|
|
|
* |
Automatic air damper examination |
898A |
|
|
|
* |
* |
* |
Belt drive examination |
811A |
|
|
|
* |
* |
* |
Blower blades and trunking examination |
899A |
|
|
|
* |
* |
* |
Boiler fault lights, electrical cables and control gear check |
815A |
|
|
|
* |
* |
* |
Boiler high voltage warning notice check |
810A |
|
|
* |
* |
* |
* |
Boiler steam pressure gauges check |
813A |
|
|
|
|
* |
* |
Boiler steaming test |
819A |
* |
|
|
|
|
|
Burner manifold, electrodes and coil unit examination and adjustments |
881A |
|
|
* |
* |
* |
* |
Clayton boiler acid descaling |
895A |
|
|
|
* |
* |
* |
Clayton boiler cyclic test |
878A |
|
* |
* |
|
|
|
Clayton boiler steaming and emergency shut-down switches test |
879A |
|
|
|
* |
* |
* |
Converter slip-rings cleaning |
817A |
|
|
|
* |
* |
* |
Feed water strainer cleaning |
805A |
|
|
|
* |
* |
* |
High pressure fuel filter cleaning |
886A |
|
|
|
* |
* |
* |
Low pressure filter cleaning |
885A |
|
|
|
* |
* |
* |
Motor brush gear check |
816A |
|
|
|
* |
* |
* |
Motor/converter bearings lubrication |
818A |
|
|
|
|
|
* |
Photo-electric cell glass cleaning |
880A |
|
* |
* |
* |
* |
* |
Priming valves cleaning |
894A |
|
|
|
* |
* |
* |
Safety valve test |
896A |
|
|
|
|
* |
* |
Self-cleaning fuel filter rotating |
812A |
|
|
|
|
|
|
Thermal band switch cover plate |
897A |
|
|
|
|
|
|
Thermal band switch test |
|
|
|
|
|
|
|
Water circulating(flow) sensing probes cleaning |
884A |
|
|
|
|
|
|
Water level control probes cleaning |
883A |
|
|
|
|
|
|
Water pump auxiliary drive shaft bearing lubrication |
890A |
|
|
|
|
|
|
Water pump valves and check valve cleaning |
893A |
|
|
|
|
|
|
Water pump crankcase oil change |
888A |
|
|
|
|
|
|
Water pump crankcase oil level check |
887A |
|
|
|
|
|
|
Water pump flexible drive examination |
889A |
|
|
|
|
|
|
Water suction pipe joints check |
814A |
|
|
|
|
|
|
Water transfer pump test |
891A |
|
|
|
|
|
|
EXAMINATION SUMMARIES
ISSUE 3 CLASS 40 BR.12014/9
FP EXAM
Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.
Job No |
Job Title |
Applicable to |
Safety Condition |
121A |
Coolant level check |
- |
1 |
171A |
Refuelling |
- |
1 or 2 |
609A |
Marker/headlight glass external cleaning |
- |
1 |
613A |
Windscreen external cleaning |
- |
1 |
620A |
High visibility panel cleaning |
WR only |
1 |
801A |
Boiler fuel tank refuelling |
@ |
1 or 2 |
802A |
Boiler water tank refuelling |
@ |
1 or 2 |
819A |
Boiler steaming test |
@ |
3 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ = Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
A EXAM
Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.
Job No |
Job Title |
Applicable to |
Safety Condition |
101A |
Engine running check |
- |
2 |
102A |
Engine lubricating oil level check |
- |
1 |
121A |
Coolant level check |
- |
1 |
171A |
Refuelling |
- |
1 or 2 |
191A |
Turbo-charger oil level check |
- |
1 |
302A |
Straight air brake test |
- |
3 |
309A |
Slack adjuster visual check |
- |
3 |
316A |
Brake gear and brake blocks visual check |
- |
1 |
326A |
Air system blowing down |
- |
3 |
396A |
Air hosepipe dummy coupling check |
- |
1 |
396A |
Vacuum hosepipe dummy coupling check |
- |
1 |
431A |
Compressor oil level check |
- |
1 |
461A |
Exhauster oil level check |
- |
1 |
601A |
General examination of body, bogies and underframe |
- |
1 |
605A |
Doors and roof hatches security check |
- |
1 |
607A |
Sandbox refilling |
- |
1 or 2 |
609A |
Marker/headlight glass external cleaning |
- |
1 |
613A |
Windscreen external cleaning |
- |
1 |
614A |
Windscreen washer bottle refilling and check |
- |
1 or 2 |
615A |
Windscreen wiper test |
- |
1 or 2 |
620A |
High visibility panel cleaning |
- |
1 |
629A |
Buffer visual check |
- |
1 |
631A |
Wheels and tyres visual check |
- |
1 |
641A |
Bogie brake hanger pins examination |
- |
1 |
664A |
Internal tidiness |
- |
1 |
666A |
Drip trays and waste oil tanks drainage |
- |
1 |
671A |
Toilet and washbasin tank refilling |
- |
1 |
672A |
Toilet cleaning |
- |
1 |
674A |
Bodyside oil and water drain pipes draining and cleaning |
- |
1 or 2 |
801A |
Boiler fuel tank refilling |
@ |
1 or 2 |
802A |
Boiler water tank refilling |
@ |
1 or 2 |
807A |
Steam heating hose dummy coupling check |
Where fitted |
1 |
|
STONES BOILER ONLY |
|
|
812A |
Boiler self-cleaning fuel filter rotating |
@ |
1 or 2 |
852A |
Stones boiler cyclic test |
@ |
3 |
|
CLAYTON BOILER ONLY |
|
|
812A |
Boiler self-cleaning fuel filter rotating |
@ |
1 or 2 |
878A |
Clayton boiler cyclic test |
@ |
3 |
880A |
Photo-electric cell glass cleaning |
@ |
1 |
887A |
Water pump crankcase oil level check |
@ |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ = Locomotives with operational boilers only
CLASS 40 BR.12014/9
B EXAM/1
Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.
Job No |
Job Title |
Applicable to |
Safety Condition |
101A |
Engine running check |
- |
2 |
103A |
Engine lubricating oil sample and level check |
- |
1 |
122A |
Coolant sample and level check |
- |
1 |
126A |
Radiator fan gearbox oil level check |
- |
1 |
171A |
Refuelling |
- |
1 or 2 |
191A |
Turbo-charger oil level check |
- |
1 |
301A |
Air and vacuum brake test |
- |
3 |
302A |
Straight air brake test |
- |
3 |
306A |
Handbrake operational check |
- |
3 |
309A |
Slack adjuster visual check |
- |
3 |
316A |
Brake gear and brake blocks visual check |
- |
1 |
319A |
Slack adjuster parts examination |
- |
1 |
326A |
Air system blowing down |
- |
3 |
331A |
AWS test |
- |
3 |
337A |
AWS receiver security check |
- |
1 |
362A |
Air brake pipe pressure test |
Dual braked only |
3 |
363A |
Drivers automatic air brake valve overcharge timing test |
Dual braked only |
3 |
396A |
Air hosepipe dummy coupling check |
- |
1 |
396A |
Vacuum hosepipe dummy coupling check |
- |
1 |
413A |
Traction motor suspension bearings lubrication |
- |
1 |
431A |
Compressor oil level check |
- |
1 |
461A |
Exhauster oil level check |
- |
1 |
512A |
Battery examination |
- |
1 |
593A |
Spare fuses check |
- |
1 |
605A |
Doors and roof hatches security check |
- |
1 |
607A |
Sandbox refilling |
- |
1 or 2 |
608A |
Sanding gear test |
- |
3 |
609A |
Marker/headlight glass external cleaning |
- |
1 |
613A |
Windscreen external cleaning |
- |
1 |
614A |
Windscreen washer bottle refilling and check |
- |
1 or 2 |
615A |
Windscreen wiper test |
- |
1 or 2 |
616A |
Warning flashes check |
1 |
1 or 2 |
618A |
General examination of body and underframe |
- |
1 |
620A |
High visibility panel cleaning |
- |
1 |
629A |
Buffer visual check |
- |
1 |
632A |
Wheels and tyres examination |
- |
1 |
633A |
Bogie examination and lubrication |
- |
1 |
634A |
Bogie pony truck examination and lubrication |
- |
1 |
641A |
Bogie brake hanger pins examination |
- |
1 |
642A |
Bogie brake hanger slides lubrication |
- |
1 |
644A |
Bogie fractures examination |
- |
1 |
653A |
Scotches and securing clips examination |
- |
1 or 2 |
661A |
Internal cleaning |
- |
1 or 2 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ = Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
B EXAM/2
Job No |
Job Title |
Applicable to |
Safety Condition |
663A |
Internal (nose end) cleaning |
- |
1 |
664A |
Internal tidiness |
- |
1 |
666A |
Drip trays and waste oil tanks drainage |
- |
1 |
671A |
Toilet and washbasin tank refilling |
- |
1 |
672A |
Toilet cleaning |
- |
1 |
674A |
Bodyside oil and water drain pipes draining and cleaning |
- |
1 or 2 |
702A |
Portable fire extinguishers examination |
- |
1 or 2 |
801A |
Boiler fuel tank refilling |
@ |
1 or 2 |
802A |
Boiler water tank refilling |
@ |
1 or 2 |
807A |
Steam heating hose dummy coupling check |
Where fitted |
1 |
|
STONES BOILER ONLY |
|
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
|
1 |
811A |
Bolt drives and guards examination |
@ |
1 |
812A |
Boiler self-cleaning fuel filter rotating |
@ |
1 or 2 |
852A |
Stones boiler cyclic test |
@ |
3 |
855A |
Fuel spray head nozzle and electrode cleaning |
@ |
1 |
856A |
Ignition transformer identity check |
@ |
1 |
857A |
Coil soot blowing |
@ |
3 |
858A |
Coil, refractory firepot and stabilising cone examination |
@ |
1 |
861A |
Water pump Crankcase oil level check |
@ |
1 |
864A |
Water flow indicator (valve 4) cleaning and test |
@ |
1 |
866A |
Stones boiler acid descaling |
(not ER Locos) |
1 and 2 |
871 |
Fan bearing and jockey pulley bearings lubrication |
@ |
1 |
|
CLAYTON BOILER ONLY |
|
|
810A |
Boiler high voltage warning notice check |
@ |
1 |
812A |
Boiler self-cleaning fuel filter rotating |
@ |
1 or 2 |
878A |
Clayton boiler cyclic test |
@ |
3 |
880A |
Photo-electric cell glass cleaning |
@ |
1 |
881A |
Burner manifold, electrodes and coil unit examination and adjustment |
@ |
1 |
883A |
Water level control probes cleaning |
@ |
1 |
884A |
Water circulating (flow) sensing probes cleaning |
@ |
1 |
887A |
Water pump crankcase oil level check |
@ |
1 |
891A |
Water transfer pump test |
@ |
3 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ = Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
C EXAM/1
Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.
Job No |
Job Title |
Applicable to |
Safety Condition |
101A |
Engine running check |
- |
2 |
104A |
Engine lubricating oil sample (including Chemists sample) and level check |
- |
1 |
122A |
Coolant sample and level check |
- |
1 |
123A |
Radiator elements cleaning |
- |
1 |
126A |
Radiator fan gearbox oil level check |
- |
1 |
128A |
Radiator leakage check |
|
|
171A |
Refuelling |
- |
1 or 2 |
173A |
Fuel filter (suction side of pump) draining, element cleaning and examination |
- |
1 |
192A |
Turbo-charger examination and oil change |
- |
1 |
194A |
Turbo-charger impeller blades cleaning |
- |
2 |
301A |
Air and vacuum brake test |
- |
3 |
302A |
Straight air brake test |
- |
3 |
306A |
Handbrake operational check |
- |
3 |
307A |
Handbrake mechanism lubrication |
- |
1 |
313A |
Slack adjuster operational check |
- |
1 and 3 |
316A |
Brake gear and brake blocks visual check |
- |
1 |
319A |
Slack adjuster parts examination |
- |
1 |
324A |
Air reservoir automatic drain valve cleaning and test |
- |
1 or 2 |
326A |
Air system blowing down |
- |
3 |
331A |
AWS test |
- |
3 |
333A |
AWS receiver examination and cable check |
- |
1 |
344A |
Drivers safety device test and hold over buttons check |
Not dual or EQ braked |
3 |
347A |
Drivers safety device brake application timing test |
Dual and EQ braked only |
3 |
361A |
Air brake pipe cab gauge calibration |
Dual braked only |
2 or 3 |
362A |
Air brake pipe pressure test |
Dual braked only |
3 |
363A |
Drivers automatic air brake valve overcharge timing test |
Dual braked only |
3 |
364A |
Main reservoir pipe pressure test |
Dual braked only |
3 |
381A |
Vacuum cab gauge calibration |
- |
2 or 3 |
382A |
Vacuum leakage and exhauster efficiency test |
- |
3 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
C EXAM/2
Job No |
Job Title |
Applicable to |
Safety Condition |
386A |
Air admission valve filter cleaning |
EQ braked only |
1 |
392A |
Air hosepipe coupling examination |
- |
1 |
392A |
Vacuum hosepipe coupling examination |
- |
1 |
393A |
Air hosepipe isolating cock check |
- |
1 |
396A |
Air hosepipe dummy coupling check |
- |
1 |
396A |
Vacuum hosepipe dummy coupling check |
- |
1 |
402A |
Auxiliary generator visual examination and brush length check |
- |
1 |
402A |
Main generator visual examination and brush length check |
- |
1 |
402A |
Traction motor visual examination and brush length check |
- |
1 |
403A |
Compressor motor visual examination |
- |
1 |
403A |
Exhauster motor visual examination |
- |
1 |
403A |
Fuel pump motor visual examination |
- |
1 |
403A |
Lubricating oil priming pump visual examination |
- |
1 |
403A |
Torque regulator motor visual examination |
- |
1 |
413A |
Traction motor suspension bearings lubrication |
- |
1 |
422A |
Traction motor gearcase bolts check |
- |
1 |
423A |
Traction motor gearcase seals check |
- |
1 |
424A |
Traction motor gearcase lubricant level check |
- |
1 |
431A |
Compressor oil level check |
- |
1 |
435A |
Compressor inter-cooler draining |
Not dual braked |
1 |
435A |
No1 compressor inter-cooler draining |
40170, 40171, 40177, 40178, 40180 |
1 |
461A |
Exhauster oil level check |
- |
1 |
512A |
Battery examination |
- |
1 |
531A |
Load regulator contacts and clutch check |
- |
1 |
546A |
Control air pressure check |
- |
1 or 2 |
574A |
Traction motor contactors examination |
- |
1 |
587A |
Governor relay contacts examination |
- |
1 |
593A |
Spare fuses check |
- |
1 |
604A |
Roof hatch safety chains examination |
- |
1 |
605A |
Doors and roof hatches security check |
- |
1 |
607A |
Sandbox refilling |
- |
1 or 2 |
608A |
Sanding gear test |
- |
3 |
609A |
Marker/headlight glass external cleaning |
- |
1 |
611A |
Bodyside filters changing |
- |
1 |
612A |
Bogies and underframe cleaning |
- |
1 |
613A |
Windscreen external cleaning |
- |
1 |
614A |
Windscreen washer bottle refilling and check |
- |
1 or 2 |
615A |
Windscreen wiper test |
- |
1 or 2 |
616A |
Warning flashes check |
1 |
1 or 2 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
C EXAM/3
Job No |
Job Title |
Applicable to |
Safety Condition |
618A |
General examination of body and underframe |
- |
1 |
620A |
High visibility panel cleaning |
- |
1 |
625A |
Buffer examination and lubrication |
- |
1 |
627A |
Drawgear lubrication |
- |
1 |
628A |
Screw coupling lubrication |
- |
1 |
632A |
Wheels and tyres examination |
- |
1 |
633A |
Bogie examination and lubrication |
- |
1 |
634A |
Bogie pony truck examination and lubrication |
- |
1 |
640A |
Tyre gauging |
- |
1 |
641A |
Bogie brake hanger pins examination |
- |
1 |
642A |
Bogie brake hanger slides lubrication |
- |
1 |
644A |
Bogie fractures examination |
- |
1 |
653A |
Scotches and securing clips examination |
- |
1 or 2 |
661A |
Internal cleaning |
- |
1 |
663A |
Internal (nose end) cleaning |
- |
1 |
664A |
Internal tidiness |
- |
1 |
666A |
Drip trays and waste oil tanks drainage |
- |
1 |
668A |
Lighting fittings cleaning |
- |
1 |
671A |
Toilet and wasbasin tank refilling |
- |
1 |
672A |
Toilet cleaning |
- |
1 |
674A |
Bodyside oil and water drain pipes draining and cleaning |
- |
1 or 2 |
702A |
Portable fire extinguishers examination |
- |
1 or 2 |
801A |
Boiler fuel tank fuelling |
@ |
1 or 2 |
802A |
Boiler water tank refilling |
@ |
1 or 2 |
806A |
Steam heating hosepipe coupling and cock examination |
Where fitted |
1 |
|
|
|
|
|
STONES BOILER |
|
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
@ |
1 |
811A |
Belt drive and guard examination |
@ |
1 |
815A |
Boiler fault lights, electrical cables and control gear check |
@ |
1 and 3 |
816A |
Motor brush gear check |
@ |
1 |
817A |
Converter slip rings cleaning |
@ |
1 |
853A |
Stones boiler steaming and emergency shut down switches test |
@ |
3 |
855A |
Fuel spray head nozzle and electrodes cleaning |
@ |
1 |
856A |
Ignition transformer identity check |
@ |
1 |
857A |
Coil soot blowing |
@ |
3 |
858A |
Coil, refractory firepot and stabilising cone examination |
@ |
1 |
859A |
Fuel suction filter cleaning |
@ |
1 |
860A |
Fuel line filter cleaning |
@ |
1 |
861A |
Water pump crankcase oil level check |
@ |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
C EXAM/4
865A |
Water by-pass regulator clearance check |
@ |
1 |
866A |
Stone boiler acid descaling |
@ |
1 and 2 |
|
|
(Not ER locos) |
|
869A |
Sprayhead air line filter cleaning |
@ |
1 |
871A |
Fan bearings and jockey pulley bearings lubrication |
@ |
1 |
872A |
Damper bearings and linkage examination, cleaning and lubrication |
@ |
1 |
873A |
Overload relay dashpot oil level check |
@ |
1 |
874A |
Stones boiler mechanical parts examination |
@ |
1 |
875A |
Steam temperature limit control check |
@ |
3 |
|
|
(Scr only) |
|
|
CLAYTON BOILER |
@ |
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
@ |
1 |
811A |
Belt drive and guard examination |
@ |
1 |
815A |
Boiler fault lights, electrical cables and control gear check |
@ |
1 and 3 |
816A |
Motor brush gear check |
@ |
1 |
817A |
Converter slip rings cleaning |
@ |
1 |
879A |
Clayton boiler steaming and emergency shut down switches test |
@ |
3 |
880A |
Photo-electric cell glass cleaning |
@ |
1 |
881A |
Burner manifold, electrodes and coil unit examination and adjustments |
@ |
1 |
882A |
Thermal band switches test |
@ |
3 |
883A |
Water level control probes cleaning |
@ |
1 |
884A |
Water circulating (flow) sensing probes cleaning |
@ |
1 |
885A |
Self cleaning fuel filter cleaning |
@ |
1 |
886A |
High-pressure filter cleaning |
@ |
1 |
887A |
Water pump crankcase oil level check |
@ |
1 |
889A |
Water pump flexible drive examination |
@ |
1 |
891A |
Water transfer pump test |
@ |
3 |
892A |
Accumulator water gauge and test cocks cleaning |
@ |
1 |
893A |
Water pump valves (8 off) and check valve(between water pump and accumulator) cleaning |
@ |
1 |
894A |
Priming valves cleaning |
@ |
1 |
895A |
Clayton boiler acid descaling |
@ |
1 |
|
|
(Not ER locos) |
|
897A |
Air damper coverplate check |
@ |
1 |
897A |
Thermal band switch coverplate check |
@ |
1 |
898A |
Automatic air damper examination |
@ |
1 |
899A |
Blower blades and trunking examination |
@ |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
D EXAM/1
Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.
Job No |
Job Title |
Applicable to |
Safety Condition |
101A |
Engine running check |
- |
2 |
104A |
Engine lubricating oil sample (including Chemists sample) and level check |
- |
1 |
105A |
Engine fuel control linkage check, cleaning and lubrication |
- |
1 |
108A |
Engine idling speed check |
- |
2 |
109A |
Camshaft timing chain tension check |
- |
1 |
111A |
Engine valve gear and springs and fuel examination |
- |
1 |
122A |
Coolant sample and level check |
- |
1 |
123A |
Radiator elements cleaning |
- |
1 |
126A |
Radiator fan gearbox oil level check |
- |
1 |
128A |
Radiator leakage check |
|
|
129A |
Radiator shutter linkage lubrication and operation test |
- |
1 |
143A |
Radiator fan drive shaft lubrication |
- |
1 |
144A |
Radiator fan hub lubrication |
- |
1 |
145A |
Radiator fan drive shaft coupling examination |
- |
1 |
171A |
Refuelling |
- |
1 or 2 |
173A |
Fuel filter (suction side of pump) draining, element cleaning and examination |
- |
1 |
175A |
Fuel filter (delivery side of pump) draining, casing cleaning and element renewal |
- |
1 |
192A |
Turbo-charger examination and oil change |
- |
1 |
193A |
Turbo-charger labyrinth air supply check |
- |
2 |
194A |
Turbo-charger impeller blades cleaning |
- |
2 |
197A |
Turbo-charger run down check |
- |
2 |
198A |
Turbo-charger air intake filters change |
- |
1 |
301A |
Air and vacuum brake test |
- |
3 |
302A |
Straight air brake test |
- |
3 |
306A |
Handbrake operational check |
- |
3 |
307A |
Handbrake mechanism lubrication |
- |
1 |
311A |
Slack adjuster lubrication |
- |
1 |
313A |
Slack adjuster operational check |
- |
3 |
314A |
Drivers brake valve cleaning |
EQ Braked only |
1 |
316A |
Brake gear and brake blocks visual check |
- |
1 |
319A |
Slack adjuster parts examination |
- |
1 |
324A |
Air reservoir automatic drain valve cleaning and test |
- |
1 or 2 |
326A |
Air system blowing down |
- |
3 |
331A |
AWS test |
- |
3 |
333A |
AWS receiver examination and cable check |
- |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
D EXAM/2
344A |
Drivers safety device test and hold over buttons check |
Not dual or EQ braked |
3 |
347A |
Drivers safety device brake application timing test |
Dual and EQ braked only |
3 |
351A |
Air brake system leakage test |
- |
3 |
352A |
Air system valve test |
- |
2 |
353A |
Duplex check valve test |
- |
2 |
361A |
Air brake pipe cab gauge calibration |
Dual braked only |
2 or 3 |
362A |
Air brake pipe pressure test |
Dual braked only |
3 |
363A |
Drivers automatic air brake valve overcharge timing test |
Dual braked only |
3 |
364A |
Main reservoir pipe pressure test |
Dual braked only |
3 |
365A |
Air/Vacuum relay valve (AV-2) cleaning |
Dual braked only |
3 |
371A |
Low main reservoir protection device test |
Where fitted |
3 |
374A |
Compressor governor test |
- |
2 |
381A |
Vacuum cab gauge calibration |
- |
2 or 3 |
382A |
Vacuum leakage and exhauster efficiency test |
- |
3 |
383A |
Exhauster line filter and filter case clean cleaning |
- |
- |
385A |
Vacuum limit valve strainer cleaning |
EQ braked only |
1 |
386A |
Air admission valve filter cleaning |
EQ braked only |
1 |
391A |
Air hosepipe examination |
- |
1 |
391A |
Vacuum hosepipe examination |
- |
1 |
392A |
Air hosepipe coupling examination |
- |
1 |
392A |
Vacuum hosepipe coupling examination |
- |
1 |
393A |
Air hosepipe isolating cock check |
- |
1 |
402A |
Auxiliary generator visual examination and brush length check |
- |
1 |
402A |
Blower motor visual examination and brush length check |
- |
1 |
402A |
Main generator visual examination and brush length check |
- |
1 |
402A |
Traction motor visual examination and brush length check |
- |
1 |
404A |
Compressor motor visual examination and brush length check |
- |
1 |
404A |
Exhauster motor visual examination and brush length check |
- |
1 |
404A |
Fuel pump motor visual examination and brush length check |
- |
1 |
404A |
Lubricating oil priming pump motor visual examination and brush length check |
- |
1 |
404A |
Torque regulator motor visual examination and brush length check |
- |
1 |
413A |
Traction motor suspension bearings lubrication |
- |
1 |
422A |
Traction motor gearcase bolts check |
- |
1 |
423A |
Traction motor gearcase seals check |
- |
1 |
424A |
Traction motor gearcase lubricant level check |
- |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
D EXAM/3
Job No |
Job Title |
Applicable to |
Safety Condition |
425A |
Traction motor bellows check |
- |
1 |
426A |
Traction motor cables check |
- |
1 |
431A |
Compressor oil level check |
- |
1 |
435A |
Compressor inter-cooler draining |
Not dual braked |
1 |
435A |
No1 compressor inter-cooler draining |
40170, 40171, 40177, 40178, 40180 |
1 |
437A |
Compressor air intake hair strainer cleaning/change |
- |
1 |
438A |
Compressor air intake felt strainer cleaning/change |
- |
1 |
439A |
Compressor air intake oil bath cleaning |
- |
1 |
461A |
Exhauster oil level check |
- |
1 |
512A |
Battery examination |
- |
1 |
515A |
Battery equalising charge |
- |
1 |
516A |
Battery connections greasing |
- |
1 |
521A |
Torque regulator gearbox oil level check |
- |
1 |
531A |
Load regulator contacts and clutch check |
- |
1 |
546A |
Control air pressure check |
- |
1 or 2 |
574A |
Traction motor contactors examination |
- |
1 |
587A |
Governor relay contacts examination |
- |
1 |
593A |
Spare fuses check |
- |
1 |
604A |
Roof hatch safety chains examination |
- |
1 |
605A |
Doors and roof hatches security check |
- |
1 |
607A |
Sandbox refilling |
- |
1 or 2 |
608A |
Sanding gear test |
- |
3 |
609A |
Marker/headlight glass external cleaning |
- |
1 |
611A |
Bodyside filters changing |
- |
1 |
612A |
Bogies and underframe cleaning |
- |
1 |
613A |
Windscreen external cleaning |
- |
1 |
614A |
Windscreen washer bottle refilling and check |
- |
1 or 2 |
615A |
Windscreen wiper test |
- |
1 or 2 |
616A |
Warning flashes check |
1 |
1 or 2 |
618A |
General examination of body and underframe |
- |
1 |
622A |
Drawgear examination |
- |
1 |
620A |
High visibility panel cleaning |
- |
1 |
625A |
Buffer examination and lubrication |
- |
1 |
627A |
Drawgear lubrication |
- |
1 |
628A |
Screw coupling lubrication |
- |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
D EXAM/4
Job No |
Job Title |
Applicable to |
Safety Condition |
632A |
Wheels and tyres examination |
- |
1 |
633A |
Bogie examination and lubrication |
- |
1 |
634A |
Bogie pony truck examination and lubrication |
- |
1 |
637A |
Axlebox lubrication |
- |
1 |
640A |
Tyre gauging |
- |
1 |
641A |
Bogie brake hanger pins examination |
- |
1 |
642A |
Bogie brake hanger slides lubrication |
- |
1 |
644A |
Bogie fractures examination |
- |
1 |
653A |
Scotches and securing clips examination |
- |
1 or 2 |
661A |
Internal cleaning |
- |
1 |
663A |
Internal (nose end) cleaning |
- |
1 |
664A |
Internal tidiness |
- |
1 |
666A |
Drip trays and waste oil tanks drainage |
- |
1 |
668A |
Lighting fittings cleaning |
- |
1 |
671A |
Toilet and wasbasin tank refilling |
- |
1 |
672A |
Toilet cleaning |
- |
1 |
674A |
Bodyside oil and water drain pipes draining and cleaning |
- |
1 or 2 |
703A |
Portable fire extinguishers examination and weight check |
- |
1 or 2 |
722A |
Detonator and flag case container check |
- |
1 or 2 |
751A |
Fixed extinguisher liquid level check |
- |
1 |
764A |
Actuating head examination and lubrication |
- |
1 |
765A |
Pressure operated head examination |
- |
1 |
772A |
Pull handle and cables operation check |
- |
1 |
801A |
Boiler fuel tank fuelling |
@ |
1 or 2 |
802A |
Boiler water tank refilling |
@ |
1 or 2 |
806A |
Steam heating hosepipe coupling and cock examination |
Where fitted |
1 |
|
|
|
|
|
STONES BOILER |
|
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
@ |
1 |
811A |
Belt drive and guard examination |
@ |
1 |
813A |
Boiler steam pressure gauges check |
@ |
3 |
814A |
Water suction pipe joints check |
@ |
1 |
815A |
Boiler fault lights, electrical cables and control gear check |
@ |
1 and 3 |
816A |
Motor brush gear check |
@ |
1 |
817A |
Converter slip rings cleaning |
@ |
1 |
818A |
Motor/converter bearing lubrication |
@ |
1 |
853A |
Stones boiler steaming and emergency shut down switches test |
@ |
3 |
855A |
Fuel spray head nozzle and electrodes cleaning |
@ |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
D EXAM/5
Job No |
Job Title |
Applicable to |
Safety Condition |
856A |
Ignition transformer identity check |
@ |
1 |
857A |
Coil soot blowing |
@ |
3 |
858A |
Coil, refractory firepot and stabilising cone examination |
@ |
1 |
859A |
Fuel suction filter cleaning |
@ |
1 |
860A |
Fuel line filter cleaning |
@ |
1 |
861A |
Water pump crankcase oil level check |
@ |
1 |
865A |
Water by-pass regulator clearance check |
@ |
1 |
866A |
Stone boiler acid descaling |
@ |
1 and 2 |
|
|
(Not ER locos) |
|
869A |
Sprayhead air line filter cleaning |
@ |
1 |
870A |
Safety valves test |
@ |
1 |
871A |
Fan bearings and jockey pulley bearings lubrication |
@ |
1 |
872A |
Damper bearings and linkage examination, cleaning and lubrication |
@ |
1 |
873A |
Overload relay dashpot oil level check |
@ |
1 |
874A |
Stones boiler mechanical parts examination |
@ |
1 |
875A |
Steam temperature limit control check |
@ |
3 |
|
|
(Scr only) |
|
|
CLAYTON BOILER |
@ |
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
@ |
1 |
811A |
Belt drive and guard examination |
@ |
1 |
813A |
Boiler steam pressure gauges check |
@ |
3 |
814A |
Water suction pipes joint check |
@ |
1 |
815A |
Boiler fault lights, electrical cables and control gear check |
@ |
1 and 3 |
816A |
Motor brush gear check |
@ |
1 |
817A |
Converter slip rings cleaning |
@ |
1 |
879A |
Clayton boiler steaming and emergency shut down switches test |
@ |
3 |
880A |
Photo-electric cell glass cleaning |
@ |
1 |
881A |
Burner manifold, electrodes and coil unit examination and adjustments |
@ |
1 |
882A |
Thermal band switches test |
@ |
3 |
883A |
Water level control probes cleaning |
@ |
1 |
884A |
Water circulating (flow) sensing probes cleaning |
@ |
1 |
885A |
Self cleaning fuel filter cleaning |
@ |
1 |
886A |
High-pressure filter cleaning |
@ |
1 |
887A |
Water pump crankcase oil level check |
@ |
1 |
889A |
Water pump flexible drive examination |
@ |
1 |
891A |
Water transfer pump test |
@ |
3 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
D EXAM/6
Job No |
Job Title |
Applicable to |
Safety Condition |
892A |
Accumulator water gauge and test cocks cleaning |
@ |
1 |
893A |
Water pump valves (8 off) and check valve(between water pump and accumulator) cleaning |
@ |
1 |
894A |
Priming valves cleaning |
@ |
1 |
895A |
Clayton boiler acid descaling |
@ |
1 |
|
|
(Not ER locos) |
|
896A |
Safety valve test |
@ |
3 |
897A |
Air damper coverplate check |
@ |
1 |
897A |
Thermal band switch coverplate check |
@ |
1 |
898A |
Automatic air damper examination |
@ |
1 |
899A |
Blower blades and trunking examination |
@ |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
E EXAM/1
Examine the repair book and arrange for repairs to be carried out. Record the examination in the appropriate section of the drivers repair book, inserting date, check no/grade and depot.
Job No |
Job Title |
Applicable to |
Safety Condition |
101A |
Engine running check |
- |
2 |
104A |
Engine lubricating oil sample (including Chemists sample) and level check |
- |
1 |
105A |
Engine fuel control linkage check, cleaning and lubrication |
- |
1 |
108A |
Engine idling speed check |
- |
2 |
109A |
Camshaft timing chain tension check |
- |
1 |
112A |
Engine valve gear and springs and fuel pumps examination and injector change |
- |
1 |
122A |
Coolant sample and level check |
- |
1 |
123A |
Radiator elements cleaning |
- |
1 |
126A |
Radiator fan gearbox oil level check |
- |
1 |
128A |
Radiator leakage check |
|
|
129A |
Radiator shutter linkage lubrication and operation test |
- |
1 |
132A |
Radiator header tank and gauge glass clean |
- |
1 |
136A |
Coolant header tank low water level switch test |
- |
2 |
143A |
Radiator fan drive shaft lubrication |
- |
1 |
144A |
Radiator fan hub lubrication |
- |
1 |
145A |
Radiator fan drive shaft coupling examination |
- |
1 |
157A |
Engine lubricating oil strainer ( suction side of pump) cleaning |
- |
1 |
159A |
Engine lubricating oil strainer(delivery side of pump) cleaning |
- |
1 |
160A |
Engine lubricating oil filter (Vokes type) cleaning |
- |
1 and 2 |
171A |
Refuelling |
- |
1 or 2 |
173A |
Fuel filter (suction side of pump) draining, element cleaning and examination |
- |
1 |
175A |
Fuel filter (delivery side of pump) draining, casing cleaning and element renewal |
- |
1 |
192A |
Turbo-charger examination and oil change |
- |
1 |
193A |
Turbo-charger labyrinth air supply check |
- |
2 |
194A |
Turbo-charger impeller blades cleaning |
- |
2 |
197A |
Turbo-charger run down check |
- |
2 |
198A |
Turbo-charger air intake filters change |
- |
1 |
301A |
Air and vacuum brake test |
- |
3 |
302A |
Straight air brake test |
- |
3 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
E EXAM/2
Job No |
Job Title |
Applicable to |
Safety Condition |
306A |
Handbrake operational check |
- |
3 |
307A |
Handbrake mechanism lubrication |
- |
1 |
308A |
Handbrake chain tension check |
- |
1 |
311A |
Slack adjuster lubrication |
- |
1 |
313A |
Slack adjuster operational check |
- |
3 |
314A |
Drivers brake valve cleaning |
EQ Braked only |
1 |
316A |
Brake gear and brake blocks visual check |
- |
1 |
319A |
Slack adjuster parts examination |
- |
1 |
324A |
Air reservoir automatic drain valve cleaning and test |
- |
1 and 3 |
326A |
Air system blowing down |
- |
3 |
331A |
AWS test |
- |
3 |
333A |
AWS receiver examination and cable check |
- |
1 |
344A |
Drivers safety device test and hold over buttons check |
Not dual or EQ braked |
3 |
347A |
Drivers safety device brake application timing test |
Dual and EQ braked only |
3 |
351A |
Air brake system leakage test |
- |
3 |
352A |
Air system valve test |
- |
2 |
353A |
Duplex check valve test |
- |
2 |
358A |
Compressor governor strainer cleaning |
- |
1 |
361A |
Air brake pipe cab gauge calibration |
Dual braked only |
2 or 3 |
362A |
Air brake pipe pressure test |
Dual braked only |
3 |
363A |
Drivers automatic air brake valve overcharge timing test |
Dual braked only |
3 |
364A |
Main reservoir pipe pressure test |
Dual braked only |
3 |
365A |
Air/Vacuum relay valve (AV-2) cleaning |
Dual braked only |
3 |
367A |
Air/Vacuum relay valve isolating cock check |
Dual braked only |
1 |
371A |
Low main reservoir protection device test |
Where fitted |
3 |
374A |
Compressor governor test |
- |
2 |
381A |
Vacuum cab gauge calibration |
- |
2 or 3 |
382A |
Vacuum leakage and exhauster efficiency test |
- |
3 |
383A |
Exhauster line filter and filter case clean cleaning |
- |
- |
385A |
Vacuum limit valve strainer cleaning |
EQ braked only |
1 |
386A |
Air admission valve filter cleaning |
EQ braked only |
1 |
391A |
Air hosepipe examination |
- |
1 |
391A |
Vacuum hosepipe examination |
- |
1 |
392A |
Air hosepipe coupling examination |
- |
1 |
392A |
Vacuum hosepipe coupling examination |
- |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
E EXAM/3
393A |
Air hosepipe isolating cock check |
- |
1 |
402A |
Auxiliary generator visual examination and brush length check |
- |
1 |
402A |
Blower motor visual examination and brush length check |
- |
1 |
402A |
Main generator visual examination and brush length check |
- |
1 |
402A |
Traction motor visual examination and brush length check |
- |
1 |
404A |
Compressor motor visual examination and brush length check |
- |
1 |
404A |
Exhauster motor visual examination and brush length check |
- |
1 |
404A |
Fuel pump motor visual examination and brush length check |
- |
1 |
404A |
Lubricating oil priming pump motor visual examination and brush length check |
- |
1 |
404A |
Torque regulator motor visual examination and brush length check |
- |
1 |
405A |
Main generator armature bearings lubrication |
- |
1 |
406A |
Blower motor armature bearings lubrication |
- |
1 |
406A |
Exhauster motor armature bearings lubrication |
- |
1 |
406A |
Traction motor armature bearings lubrication |
- |
1 |
413A |
Traction motor suspension bearings lubrication |
- |
1 |
422A |
Traction motor gearcase bolts check |
- |
1 |
423A |
Traction motor gearcase seals check |
- |
1 |
424A |
Traction motor gearcase lubricant level check |
- |
1 |
425A |
Traction motor bellows check |
- |
1 |
426A |
Traction motor cables check |
- |
1 |
431A |
No 1 Compressor oil level check |
- |
1 |
432A |
No 2 Compressor oil change and filter change |
Dual braked only |
1 |
435A |
Compressor inter-cooling draining |
Not dual braked |
1 |
435A |
No1 compressor inter-cooler draining |
40170, 40171, 40177, 40178, 40180 |
1 |
437A |
Compressor air intake hair strainer cleaning/change |
- |
1 |
438A |
Compressor air intake felt strainer cleaning/change |
- |
1 |
439A |
Compressor air intake oil bath cleaning |
- |
1 |
461A |
Exhauster oil level check |
- |
1 |
512A |
Battery examination |
- |
1 |
515A |
Battery equalising charge |
- |
1 |
516A |
Battery connections greasing |
- |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
E EXAM/4
521A |
Torque regulator gearbox oil level check |
- |
1 |
531A |
Load regulator contacts and clutch check |
- |
1 |
546A |
Control air pressure check |
- |
1 or 2 |
546A |
Control cubicle terminal bars cleaning |
- |
1 |
562A |
Multiple control jumper examination |
- |
1 |
574A |
Traction motor contactors examination |
- |
1 |
577A |
EP magnet valve test |
- |
1 |
578A |
Contactor (except traction motor) examination |
- |
1 |
587A |
Governor relay contacts examination |
- |
1 |
591A |
Lighting check |
- |
1 |
593A |
Spare fuses check |
- |
1 |
602A |
Doors, roof hatches and grilles examination |
- |
1 |
603A |
Door locks and hinges lubrication |
- |
1 |
604A |
Roof hatch safety chains examination |
- |
1 |
605A |
Doors and roof hatches security check |
- |
1 |
606A |
Cab sliding or drop windows check |
- |
1 |
607A |
Sandbox refilling |
- |
1 or 2 |
608A |
Sanding gear test |
- |
3 |
609A |
Marker/headlight glass external cleaning |
- |
1 |
611A |
Bodyside filters changing |
- |
1 |
612A |
Bogies and underframe cleaning |
- |
1 |
613A |
Windscreen external cleaning |
- |
1 |
614A |
Windscreen washer bottle refilling and check |
- |
1 or 2 |
615A |
Windscreen wiper test |
- |
1 or 2 |
616A |
Warning flashes check |
1 |
1 or 2 |
618A |
General examination of body and underframe |
- |
1 |
620A |
High visibility panel cleaning |
- |
1 |
622A |
Drawgear examination |
- |
1 |
623A |
Screw coupling examination |
- |
1 |
625A |
Buffer examination and lubrication |
- |
1 |
627A |
Drawgear lubrication |
- |
1 |
628A |
Screw coupling lubrication |
- |
1 |
632A |
Wheels and tyres examination |
- |
1 |
633A |
Bogie examination and lubrication |
- |
1 |
634A |
Bogie pony truck examination and lubrication |
- |
1 |
637A |
Axlebox lubrication |
- |
1 |
640A |
Tyre gauging |
- |
1 |
641A |
Bogie brake hanger pins examination |
- |
1 |
642A |
Bogie brake hanger slides lubrication |
- |
1 |
644A |
Bogie fractures examination |
- |
1 |
653A |
Scotches and securing clips examination |
- |
1 or 2 |
661A |
Internal cleaning |
- |
1 |
663A |
Internal (nose end) cleaning |
- |
1 |
664A |
Internal tidiness |
- |
1 |
666A |
Drip trays and waste oil tanks drainage |
- |
1 |
668A |
Lighting fittings cleaning |
- |
1 |
671A |
Toilet and wasbasin tank refilling |
- |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
ISSUE 3 CLASS 40 BR.12014/9
E EXAM/5
Job No |
Job Title |
Applicable to |
Safety Condition |
672A |
Toilet cleaning |
- |
1 |
674A |
Bodyside oil and water drain pipes draining and cleaning |
- |
1 or 2 |
703A |
Portable fire extinguishers examination and weight check |
- |
1 or 2 |
721A |
Track circuit operating clip examination |
- |
1 or 2 |
722A |
Detonator and flag case contents check |
- |
1 or 2 |
751A |
Fixed extinguishers liquid level check |
- |
1 |
764A |
Actauting heads examination and lubrication |
- |
1 |
765A |
Pressure operated heads examination |
- |
1 |
766A |
Heat detectors test |
- |
2 |
772A |
Pull handles and cables operation check |
- |
1 |
774A |
Pull handles and cable guides and rollers lubrication |
- |
1 |
801A |
Boiler fuel tank fuelling |
@ |
1 or 2 |
802A |
Boiler water tank refilling |
@ |
1 or 2 |
806A |
Steam heating hosepipe coupling and cock examination |
Where fitted |
1 |
|
|
|
|
|
STONES BOILER |
|
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
@ |
1 |
811A |
Belt drive and guard examination |
@ |
1 |
813A |
Boiler steam pressure gauges check |
@ |
1 |
814A |
Water suction pipe joints check |
@ |
1 |
815A |
Boiler fault lights, electrical cables and control gear check |
@ |
1 and 3 |
816A |
Motor brush gear check |
@ |
1 |
817A |
Converter slip rings cleaning |
@ |
1 |
818A |
Motor/Converter bearings lubrication |
@ |
1 |
820A |
Air intake bellows check |
@ |
1 |
854A |
Stones boiler steaming and emergency shut down switches test and water return flow check |
@ |
3 |
855A |
Fuel spray head nozzle and electrodes cleaning |
@ |
1 |
856A |
Ignition transformer identity check |
@ |
1 |
857A |
Coil soot blowing |
@ |
3 |
858A |
Coil, refractory firepot and stabilising cone examination |
@ |
1 |
859A |
Fuel suction filter cleaning |
@ |
1 |
860A |
Fuel line filter cleaning |
@ |
1 |
862A |
Water pump crankcase oil change |
@ |
1 |
865A |
Water by-pass regulator clearance check |
@ |
1 |
866A |
Stone boiler acid descaling |
@ |
1 and 2 |
|
|
(Not ER locos) |
|
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ = Locomotives with operational boilers only
ISSUE 3 CLASS 40 BR.12014/9
E EXAM/6
869A |
Sprayhead air line filter cleaning |
@ |
1 |
870A |
Safety valves test |
@ |
1 |
871A |
Fan bearings and jockey pulley bearings lubrication |
@ |
1 |
872A |
Damper bearings and linkage examination, cleaning and lubrication |
@ |
1 |
873A |
Overload relay dashpot oil level check |
@ |
1 |
874A |
Stones boiler mechanical parts examination |
@ |
1 |
875A |
Steam temperature limit control check |
@ |
3 |
|
|
(Scr only) |
|
|
CLAYTON BOILER |
@ |
|
805A |
Feed water strainer cleaning |
@ |
1 |
810A |
Boiler high voltage warning notice check |
@ |
1 |
811A |
Belt drive and guard examination |
@ |
1 |
813A |
Boiler steam pressure gauges check |
@ |
3 |
814A |
Water suction pipes joint check |
@ |
1 |
815A |
Boiler fault lights, electrical cables and control gear check |
@ |
1 and 3 |
816A |
Motor brush gear check |
@ |
1 |
817A |
Converter slip rings cleaning |
@ |
1 |
820A |
Air intake bellows check |
@ |
1 |
879A |
Clayton boiler steaming and emergency shut down switches test |
@ |
3 |
880A |
Photo-electric cell glass cleaning |
@ |
1 |
881A |
Burner manifold, electrodes and coil unit examination and adjustments |
@ |
1 |
882A |
Thermal band switches test |
@ |
3 |
883A |
Water level control probes cleaning |
@ |
1 |
884A |
Water circulating (flow) sensing probes cleaning |
@ |
1 |
885A |
Self cleaning fuel filter cleaning |
@ |
1 |
886A |
High-pressure filter cleaning |
@ |
1 |
888A |
Water pump crankcase oil change |
@ |
1 |
889A |
Water pump flexible drive examination |
@ |
1 |
890A |
Water pump auxiliary drive shaft bearing lubrication |
@ |
1 |
891A |
Water transfer pump test |
@ |
3 |
892A |
Accumulator water gauge and test cocks cleaning |
@ |
1 |
893A |
Water pump valves (8 off) and check valve(between water pump and accumulator) cleaning |
@ |
1 |
894A |
Priming valves cleaning |
@ |
1 |
895A |
Clayton boiler acid descaling |
@ |
1 |
|
|
(Not ER locos) |
|
896A |
Safety valve test |
@ |
3 |
897A |
Air damper coverplate check |
@ |
1 |
897A |
Thermal band switch coverplate check |
@ |
1 |
898A |
Automatic air damper examination |
@ |
1 |
899A |
Blower blades and trunking examination |
@ |
1 |
Each job is applicable to all locomotives, unless otherwise stated, and all relevant components where there is more than one on a locomotive.
@ = Locomotives with operational boilers only